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1989-2006 Kawasaki Bayou 300 4x4 repair manual Preview image 1
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1989-2006 Kawasaki Bayou 300 4x4 repair manual

Models covered in this manual:

Bayou 300 / Kawasaki Motorcycle & Engine Company

  • 1989 Kawasaki KLF300-C1 Bayou 4x4, 89
  • 1990 Kawasaki KLF300-C2 Bayou 4x4, 90
  • 1991 Kawasaki KLF300-C3 Bayou 4x4, 91
  • 1992 Kawasaki KLF300-C4 Bayou 4x4, 92
  • 1993 Kawasaki KLF300-C5 Bayou 4x4, 93
  • 1994 Kawasaki KLF300-C6 Bayou 4x4, 94
  • 1995 Kawasaki KLF300-C7 Bayou 4x4,95
  • 1996 Kawasaki KLF300-C8 Bayou 4x4, 96
  • 1997 Kawasaki KLF300-C9 Bayou 4x4, 97
  • 1998 Kawasaki KLF300-C10 Bayou 4x4, 98
  • 1999 Kawasaki KLF300-C11 Bayou 4x4, 99
  • 2000 Kawasaki KLF300-C12 Bayou 4x4, 00
  • 2001 Kawasaki KLF300-C13 Bayou 4x4, 01
  • 2002 Kawasaki KLF300-C14 Bayou 4x4, 02
  • 2003 Kawasaki KLF300-C15 Bayou 4x4, 03
  • 2004 Kawasaki KLF300-C16 Bayou 4x4, 04
  • 2005 Kawasaki KLF300-C17 Bayou 4x4, 05
  • 2006 Kawasaki KLF300C6F Bayou 4x4, 06

File specifications

File size: 174.00 MB
File type: PDF
Language: English (some of our manuals are multilingual)

Printable: Yes
Estimated download time: 3.56 Minutes
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Product Information

Table of Contents

General Information 1

  • Machine Identification
    • Frame Serial Number
    • Engine Serial Number
  • Important Information
    • Preparation for Removal and Disassembly
    • All Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  • Special Tools
    • For Tune-Up
    • For Engine Service
    • For Power Train Service
    • For Electrical Service

Fuel System 2

  • Carburetor
    • Removal
    • Disassembly
    • Cleaning and Inspection
    • Reassembly
    • Installation
  • Fuel Pump
    • Removal
    • Inspection
    • Installation
  • Fuel Tank
    • Removal
    • Installation

Engine Top End 3

  • Cylinder Head
    • Removal
    • Disassembly
    • Cleaning and Inspection
    • Reassembly
    • Installation
  • Valves
    • Adjustment
    • Inspection
    • Replacement

Engine Left Side 4

Engine Right Side 5

Engine Removal/Installation 6

Engine Bottom End/Transmission 7

Wheels/Tires 8

Final Drive 9

Brakes 10

Suspension 11

Steering 12

Frame 13

Electrical System 14

Appendix 15


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Connie Hechlersays...
I purchased the wrong manual my mistake. This is the one I needed. Can I get a refund?