To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are included in this manual: KLF 400 Bayou / Kawasaki Heavy Industries
1993 Kawasaki KLF 400 Bayou 400 4x4
1994 Kawasaki KLF 400 Bayou 400 4x4
1995 Kawasaki KLF 400 Bayou 400 4x4
1996 Kawasaki KLF 400 Bayou 400 4x4
1997 Kawasaki KLF 400 Bayou 400 4x4
1998 Kawasaki KLF 400 Bayou 400 4x4
1999 Kawasaki KLF 400 Bayou 400 4x4
Engine: 391 cc -- 23.9 ci, single-cylinder, four-stroke, liquid-cooling,
Production year(s): 1993, 1994, 1995, 1996, 1997, 1998, 1999
Manual Language: English
Number of pages: 340
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Engine Specifications/Technical Data:
• The Kawasaki KLF 400 Bayou 400 4x4 is powered by a 391cc, air-cooled, four-stroke engine.
• It features a single-cylinder configuration for efficient power delivery.
• The engine is equipped with an overhead valve (OHV) system for smooth operation.
• It utilizes an electric starter system for easy ignition.
• The Bayou 400 4x4 has a bore and stroke measurement of 82.0mm x 71.2mm.
• It employs a Mikuni BSR33 carburetor for fuel delivery.
• The ATV has a compression ratio of 8.6:1, ensuring optimal engine performance.
• It features a five-speed transmission with reverse gear.
• The Bayou 400 4x4 is equipped with a selectable four-wheel drive system for enhanced off-road capabilities.
• It has a fuel capacity of approximately 2.6 gallons.
• The ATV offers front and rear suspension travel of 5.5 inches and 5.9 inches, respectively.
• It comes with front dual hydraulic disc brakes and a rear sealed drum brake for reliable stopping power.
• The Bayou 400 4x4 has a dry weight of around 578 pounds.
• It features a wheelbase of approximately 49.6 inches for stable handling.
• The ATV offers ground clearance of about 7.5 inches for tackling various terrains.
• It features a rack-and-pinion steering system for precise control.
• The Bayou 400 4x4 comes with 25x8-12 front and 25x11-10 rear tires for optimal traction.
• It has a towing capacity of up to 1,100 pounds.
• The ATV offers seating for one rider.
• It features a rugged and durable steel frame for off-road durability.
Facts and Details:
- The Kawasaki KLF 400 Bayou 400 4x4 is a utility ATV designed for versatile off-road performance.
- It was manufactured between 1993 and 1999, providing riders with reliable and capable off-road experiences.
- The Bayou 400 4x4 offers selectable four-wheel drive, allowing riders to switch between two-wheel and four-wheel drive as per the terrain.
- It features a comfortable, ergonomically designed seat and handlebar position for extended riding comfort.
- The ATV's suspension system provides a smooth and controlled ride, with ample ground clearance for obstacle clearance.
- The Bayou 400 4x4 is known for its robust and reliable engine, delivering consistent power and torque for various tasks.
- Regular maintenance intervals for the Kawasaki Bayou 400 4x4 include oil changes every 50 hours or 500 miles and air filter replacements every 1,000 miles or as necessary.
- General maintenance tips for the ATV include regular inspection of tire pressure, chain tension, and brake fluid levels.
- Common issues with the Kawasaki Bayou 400 4x4 may include electrical problems, such as faulty ignition switches or wiring connections, and carburetor issues due to dirt or fuel contamination.
- To address electrical problems, thorough inspection of the wiring harness and connectors, along with proper cleaning or replacement of damaged components, may be necessary.
- Carburetor issues can often be resolved by cleaning the carburetor thoroughly or replacing worn-out parts, such as jets or seals.
- Popular tuning tips or modifications for the Bayou 400 4x4 include installing an aftermarket exhaust system for improved performance and upgrading the air filter to enhance airflow.
- Available accessories, attachments, and aftermarket options for the Kawasaki Bayou 400 4x4 may include winches, storage racks, brush guards, skid plates, and LED lighting kits.
- Owner reviews of the Kawasaki Bayou 400 4x4 praise its durability, reliability, and excellent off-road capabilities. Some riders appreciate its versatility for both work and recreational use. However, some mention that the ATV's weight and size may make it less maneuverable in tight or technical trails.
Repairs that Need to be Carried Out Most Frequently:
→ Ignition switch replacement or repairs to address electrical issues.
→ Carburetor cleaning or rebuilds to ensure proper fuel delivery.
→ Regular oil and filter changes to maintain optimal engine performance.
→ Chain adjustments and lubrication to prolong chain life and prevent excessive wear.
→ Brake system maintenance, including pad replacements and fluid flushes, for reliable stopping power.
→ Routine inspection and replacement of worn-out tires for optimal traction and performance.
→ Regular maintenance of the cooling system, including radiator cleaning and coolant replacement, to prevent overheating.
→ Inspection and replacement of worn or damaged CV boots to prevent axle damage.
→ Regular inspection and lubrication of suspension components to maintain smooth operation.
→ Thorough cleaning of the air filter or periodic replacement to prevent engine damage from dirt or debris.
→ Regular inspection and adjustment of valve clearances to ensure proper engine performance.
→ Inspection and maintenance of the battery and charging system to prevent starting or electrical issues.
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