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1993-1999 Kawasaki KLF 400 Bayou 400 4x4 repair manual Preview image 1
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1993-1999 Kawasaki KLF 400 Bayou 400 4x4 repair manual

Includes the following models

  • 1993 Kawasaki KLF 400 Bayou 400 4x4
  • 1994 Kawasaki KLF 400 Bayou 400 4x4
  • 1995 Kawasaki KLF 400 Bayou 400 4x4
  • 1996 Kawasaki KLF 400 Bayou 400 4x4
  • 1997 Kawasaki KLF 400 Bayou 400 4x4
  • 1998 Kawasaki KLF 400 Bayou 400 4x4
  • 1999 Kawasaki KLF 400 Bayou 400 4x4

File specifications

File size: 66.78 MB
File type: PDF
Language: English
Number of pages: 340

Printable: Yes
Estimated download time: 1.37 Minutes
$18.99 Instant Download

Product Information

Table of Contents

General Information
    Model Identification
    Specifications
    Technical Information
    Service Data

Fuel System
    Fuel Tank
    Fuel Lines
    Carburetor
    Fuel Pump

Cooling System
    Radiator
    Cooling Fan
    Coolant Replacement
    Thermostat

Engine Top End
    Cylinder Head
    Valves
    Camshaft
    Timing Chain

Converter System
    Converter Belt
    Drive Pulley
    Driven Pulley
    Inspection and Replacement

Engine Left Side
    Left Side Components
    Inspection and Replacement

Engine Lubrication System
    Oil Pump
    Oil Filter
    Oil Cooler
    Lubrication Circuit

Engine Removal/Installation
    Engine Removal
    Engine Installation
    Mounting Points
    Alignment and Adjustment

Crankshaft/Transmission
    Crankshaft
    Transmission Gears
    Shift Mechanism
    Inspection and Reassembly

Wheels/Tires
    Wheel Removal
    Tire Inspection
    Tire Pressure
    Balancing

Final Drive
    Drive Shaft
    Differential
    Gear Oil
    Inspection and Repair

Brakes
    Brake Pads
    Brake Discs
    Brake Lines
    Brake Fluid

Suspension
    Front Suspension
    Rear Suspension
    Shock Absorbers
    Suspension Adjustment

Steering
    Steering Column
    Handlebars
    Steering Mechanism
    Adjustment and Lubrication

Frame
    Frame Inspection
    Welds and Repairs
    Subframe
    Mounting Points

Electrical System
    Battery
    Wiring Diagram
    Lighting System
    Electrical Components

Appendix
    Troubleshooting Guide
    Torque Specifications
    Service Data
    Special Tools

Supplement - KVF400-B Model
    Model Specific Information
    Technical Updates
    Service Data


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1988-2002 Kawasaki KLF 220 Bayou 220 ATV repair manual

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