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2003-2006 Honda CBR600RR repair manual

Models covered in this manual:

CBR600RR / Honda Motor Corporation Ltd

  • 2003 Honda CBR600RR
  • 2004 Honda CBR600RR
  • 2005 Honda CBR600RR
  • 2006 Honda CBR600RR

Engine: 599cc, (36.6 cu in), 16v, in-line four, 6 gears, liquid cooled

File specifications

File size: 83.25 MB
File type: PDF
Language: English
Pages: 528
Printable: Yes
Estimated download time: 1.7 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. SERVICE RULES

    • 1-2
  2. MODEL IDENTIFICATION

    • 1-2
  3. GENERAL SPECIFICATIONS

    • 1-4
  4. LUBRICATION SYSTEM SPECIFICATIONS

    • 1-5
  5. FUEL SYSTEM (Programmed Fuel Injection) SPECIFICATIONS

    • 1-5
  6. COOLING SYSTEM SPECIFICATIONS

    • 1-6
  7. CYLINDER HEAD/VALVES SPECIFICATIONS

    • 1-7
  8. CLUTCH/STARTER CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS

    • 1-8
  9. CRANKCASE/TRANSMISSION SPECIFICATIONS

    • 1-8
  10. CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS

    • 1-9
  11. FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS

    • 1-9
  12. REAR WHEEL/SUSPENSION SPECIFICATIONS

    • 1-9
  13. HYDRAULIC BRAKE SPECIFICATIONS

    • 1-10
  14. BATTERY/CHARGING SYSTEM SPECIFICATIONS

    • 1-10
  15. IGNITION SYSTEM SPECIFICATIONS

    • 1-10
  16. ELECTRIC STARTER SPECIFICATIONS

    • 1-10
  17. LIGHTS/METERS/SWITCHES SPECIFICATIONS

    • 1-11
  18. STANDARD TORQUE VALUES

    • 1-11
  19. ENGINE & FRAME TORQUE VALUES

    • 1-12
  20. LUBRICATION & SEAL POINTS

    • 1-13
  21. CABLE & HARNESS ROUTING

    • 1-14
  22. EMISSION CONTROL SYSTEMS

    • 1-35
  23. EMISSION CONTROL INFORMATION LABELS (U.S.A. only)

    • 1-36

DIMENSIONS

  1. Overall length

    • 2,355 mm (92.7 in)
  2. Overall width

    • 955 mm (37.6 in)
  3. Overall height

    • 1,150 mm (45.3 in)
  4. Wheelbase

    • 1,640 mm (64.6 in)
  5. Ground clearance

    • 140 mm (5.5 in)
  6. Seat height

    • 700 mm (27.6 in)
  7. Dry weight

    • 268 kg (591 lbs)
  8. Gross vehicle weight rating

    • 430 kg (948 lbs)
  9. Engine oil

    • Type
    • Capacity

FUEL SYSTEM

  1. Fuel tank capacity
    • 19.0 liters (5.0 US gal)

TIRES

  1. Front tire

    • Size
    • Pressure (cold)
  2. Rear tire

    • Size
    • Pressure (cold)

BRAKES

  1. Front brake

    • Type
  2. Rear brake

    • Type

ENGINE

  1. Type

    • V-twin, 4-stroke, air-cooled
  2. Bore x Stroke

    • 88.8 x 101.6 mm (3.5 x 4.0 in)
  3. Displacement

    • 1,449 cc (88.4 cu. in)
  4. Compression ratio

    • 8.8:1
  5. Fuel system

    • Electronic Sequential Port Fuel Injection (ESPFI)
  6. Ignition

    • Electronic
  7. Starting system

    • Electric

TRANSMISSION

  1. Type

    • 5-speed constant mesh
  2. Gear ratios

    • 1st
    • 2nd
    • 3rd
    • 4th
    • 5th

FINAL DRIVE

  1. Type
    • Belt drive

SUSPENSION

  1. Front suspension

    • Telescopic fork
  2. Rear suspension

    • Dual shocks

ELECTRICAL SYSTEM

  1. Battery

    • Type
    • Capacity
  2. Generator

    • Type

LIGHTING

  1. Headlight

    • Type
  2. Tail/stop light

    • Type

MISCELLANEOUS

  1. Standard equipment
    • Tools
    • Owner’s manual

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