2008-2009 Yamaha AR230 SR230 SX230 HO Service Manual

This manual addresses AR230, SR230, and SX230 HO systems including diagnostics, removal sequences, and maintenance procedures. P/N 6S5-28195-00-XX.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha AR230 HO, SX230 HO, 232 Limited, 232 Limited S
Sub-models / Variants: SXT1100, SXT1100-F, SXT1100A-F, SXT1100B-F, SXT1100C-F, SXT1100D-F
Build Years: 2008–2009
Serial Numbers: SXT1100-F / SR230HO (F2A-700101), SXT1100A-F / SX230HO (F2A-710101), SXT1100B-F / SX230HO (F2A-720102), SXT1100C-F / AR230HO (F2A-730102), SXT1100D-F / AR230HO (F2A-740102)
Technical Data:

  • Engine type: 4-stroke, L4, DOHC
  • Displacement: 1,052 cm³ (64.2 cu. in)
  • Maximum output: 117.7 kW (160 PS) @ 10,000 r/min
  • Compression ratio: 11.9:1
  • Fuel type: Regular unleaded gasoline (PON 86)
  • Fuel tank capacity: 189 L (50 gal)
  • Engine oil capacity: 4.3 L total (2.2 L with filter)
  • Propulsion system: Jet pump, axial flow, single stage
  • Battery: Marine Group 24, 675 CCA
Technical Specifications
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Document Number / Seller:
30083 / John Parker
File Size:
110.70 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Jet-Boat
Last updated / verified
May 1, 2025

Yamaha Manual Features & Content Preview

2008–2009 Yamaha Jet Boat Service Coverage

  • Covers 2008–2009 Yamaha AR230 HO, SX230 HO, 232 Limited, and 232 Limited S jet boats powered by the SXT1100 engine platform
  • Official OEM manufacturer publication, Service Manual 2007 (covers 2008-2009 variants), first edition February 2007
  • Includes 10 detailed chapters spanning identification, maintenance, fuel systems, power unit, jet pump unit, electrical systems, and hull deck assemblies
  • Contains 47 exploded-view diagrams and 12 detailed wiring and hose routing schematics
  • Delivered as a direct download the moment payment clears
  • Full-text search finds any part number in seconds
  • This 2007 first edition is the factory-authorized reference for the 2008–2009 high-output series, documenting specifications for the F2A-series hull and 6P6/6P63 engine combination

Detailed System Documentation

The 2008–2009 Yamaha AR230 HO service manual documents primary identification numbers, engine serial codes, and hull identification points for the SXT1100 series. Chapter 1 establishes essential safety standards, while Chapter 2 defines critical maintenance limits including compression pressure, camshaft clearance, and piston-to-cylinder tolerances. Inspection procedures for fuel tanks, throttle bodies, and jet pump units reside in the middle chapters, while electrical schematics cover ignition coil resistance, stator output, and ECM diagnostic thresholds.

Technical Specification Highlights

Engine maintenance data is central to this Yamaha AR230 HO publication. Valve clearance for the intake is listed at 0.11–0.20 mm in the cylinder head specification table. Fuel pressure for the 2008–2009 Yamaha AR230 HO system is documented at 310–330 kPa (45–47 psi). The manual provides extensive how factory workshop documentation is structured across all technical chapters. Cylinder head warpage limit is defined at 0.1 mm, while oil pressure switch continuity is documented at 128–166 kPa. This official factory manual is the definitive guide for maintaining the 2008–2009 Yamaha AR230 HO and related jet boat models, covering drivetrain, electrical, and hull specifications for the SXT1100 high-output build.

Manual FAQ, Purchase & Download Details

Is there documentation for electrical systems including wiring diagrams and connector references for the covered Yamaha jet boat models? keyboard_arrow_down

Manual includes a dedicated electrical system chapter that references wiring diagrams, connector pinouts, and electrical specification tables for the models covered.

Can I view the component breakdown in this manual to see how parts are organized? keyboard_arrow_down

Yes, the manual contains numerous exploded views and parts illustrations throughout the various chapters. These diagrams show the assembly order and component relationships for major systems.

Does this service manual provide extensive coverage for the general maintenance and specification data of the 2008-2009 AR230, SR230, and SX230 HO models? keyboard_arrow_down

Manual covers a wide range of systems including general information, fuel systems, power units, and electrical systems specifically for these high-output jet boat models.

Are the tightening specifications and tolerance limits listed in the technical sections? keyboard_arrow_down

Document contains specification tables that list various technical data such as tightening torque references and deviation limits for critical components. These tables help provide context for the design and assembly standards of the vessel.

Which formats and access options are available for this digital publication? keyboard_arrow_down

Document is provided as a downloadable PDF file that offers lifetime access on compatible devices. It is published in English to support the technical information regarding the 2008-2009 Yamaha jet boat series.

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