2008-2009 Yamaha AR230 SR230 SX230 HO Service Manual

This manual addresses AR230, SR230, and SX230 HO systems including diagnostics, removal sequences, and maintenance procedures. P/N 6S5-28195-00-XX.

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Document Details

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Document Number / Seller:
30083 / John Parker
File Size:
110.70 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Jet Boat
Last updated / verified
May 1, 2025

Models Covered & Key Technical Specifications

Yamaha AR230, SR230, SX230 HO (6S5-28195-00-XX) -- 2008-2009

This comprehensive resource provides detailed information for your Jet Boat.

  • Prescribed Running Clearance: 0.03–0.06 mm (0.0012–0.0024 in) ensures the proper functioning of components.
  • Standard Voltage Specs: 12 VDC supplies the electrical power for the entire system.
  • Core Cooling Specs: 70–84 (158–183 F) represents the optimal operating temperature range for the engine.
  • Rated Mass Specs: 45 kg (99.2 lb) is the maximum capacity for the specified load.
  • Technical Output Density: 200 pages document the complete repair procedures for your vessel.
  • Advanced Deviation Limits: 0.1 mm (0.004 in) defines the maximum acceptable wear on critical parts.

Professional Workshop Service Manual & Technical Specifications

Strategic Service Diagnostic Manual: Jet Boat Yamaha AR230, SR230, SX230 HO repair manual, 2008-2009 Manual-Nexus

Technical-Benchmarks: AR230, SR230, SX230 HO // Maintenance-Category: Jet Boat / Marine Engine Logic // Technical-Benchmarks: Diagrams, specifications, and procedures.

TOP Component Operational-Logic Logic
Engine 4-Stroke, L4, DOHC Marine
Fuel System EFI Fuel Injection
Electrical System 12V DC Marine Grade
Hull and Deck Fiberglass Watercraft
Jet Pump Axial Flow Single Stage

The service manual covers the following systems and procedures: engine, fuel system, electrical components, hull and deck, and jet pump. It provides detailed explanations and diagrams to assist in diagnosis and repair.

Hydraulic schematics are included for the fuel and cooling systems, allowing for clear understanding of fluid flow and component interaction.

Steering component information is provided for the remote control unit and shift cables, ensuring smooth operation and precise control.

Inspection guidelines are provided for all major systems, including periodic checks of the engine, fuel, and electrical components to maintain optimal performance.

Alignment specifications are included for the jet pump and drive shaft to ensure efficient power transfer and minimize wear.

Reference data is included for troubleshooting common issues, providing quick solutions and minimizing downtime.

This manual documents torque specifications for engine components to ensure proper component alignment retention.

FAQ

What **documented** safety precautions are outlined in this manual? keyboard_arrow_down

Fire prevention, ventilation, and self-protection guidelines are documented throughout Chapter 1, emphasizing safe practices when working with flammable fuels and during mechanical operations.

Confirm the **precise** lubrication requirements for the engine. keyboard_arrow_down

33.0–35.0 cm³ (1.11–1.18 oz) of Yamaha marine grease A is the initial fill quantity for the intermediate housing lubrication.

What **proper** testing parameters are recommended for the fuel pump module? keyboard_arrow_down

Faulty fuel pump modules should be replaced after inspection, and fuel line resistance is specified as 11.5–12.5 Ω for proper operation.

Customer Reviews

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Reviews (2)

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New
This manual covers everything you need to know about maintenance and repairs. I had a question regarding the electrical system, and their support team responded promptly and was very helpful. The download was smooth as well. Very satisfied!
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New
The service manual for my Yamaha boat has been a lifesaver! The troubleshooting sections are easy to follow, and the wiring diagrams are clear. Plus, the download process was seamless, with a quick email confirmation. Highly recommend!