Honda BF15D and BF20D Outboard Motor Service Manual 2002

Honda BF15D and BF20D outboard motor service documentation, covering engine, fuel system, electrical components, and lower unit. PN 66ZY000

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Document Details

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Document Number / Seller:
30156 / Rebecca Lopez
File Size:
17.15 MB
File Type:
PDF
Language:
English
Pages:
398
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Feb 20, 2025

Models Covered & Key Technical Specifications

Honda BF15D and BF20D Outboard Motor Service Manual 2002 Honda BF15D/BF20D Outboard Motor (66ZY000) -- 2002 Reference Package | Container.

  • Technical Data: 11.0 kW (15 PS) at 5,000 min-1 (rpm) signifies the rated horsepower range.
  • Engine Configuration: Water-cooled 4-stroke, overhead valve, vertical twin design provides efficient operation.
  • Fuel Capacity: Steel tank holds 13 L (3.43 US gal, 2.86 Imp gal) for extended operation.
  • Oil Specification: SAE 10W-30 API Service classification SG/SH/SJ is recommended for optimal performance.
  • Gear Ratio: 0.48 (13/27) ensures efficient power transfer through the gear train.
  • Carburetor Type: Horizontal butterfly valve type single carburetor is utilized for fuel delivery.

Professional Workshop Service Manual & Technical Specifications

Honda BF15D and BF20D Outboard Motor Service Manual 2002

Repair-Classification: Outboard Motor / Component-Focus: Engine / Component-Focus: Lower Unit Logic. Product Overview Table

Section Title
1 Specifications
2 Service Information
3 Maintenance
4 Propeller/Gear Case/Extension Case
5 Engine Covers
6 Fuel System
7 Recoil Starter
8 Engine Removal/Installation
9 Flywheel/Timing Belt
10 Cylinder Head/Valves/Oil Pump
11 Crankcase/Crankshaft/Piston
12 Oil Case/Stern Bracket/Swivel Case
13 Shift Linkage
14 Steering Rod/Remote Control Box
15 Tiller Handle
16 Electrical Equipment
17 Wiring Diagrams

Consistently demanding optimal performance from your Honda outboard motor requires adherence to proper maintenance schedules and procedures. This comprehensive service manual details the construction, function, and servicing of the BF15D and BF20D models. It provides in-depth information on all major systems, including engine disassembly, fuel system maintenance, electrical troubleshooting, and lower unit servicing. The manual meticulously documents procedures for component replacement and adjustment, ensuring that your outboard operates efficiently and reliably. Diagnostic procedures are covered for common issues, and detailed diagrams illustrate component locations and interconnections. Wiring diagrams are provided for clear electrical system understanding. Fuel system procedures are documented for efficient fuel delivery. Adjustment procedures are detailed for critical engine parameters. This integrated manual serves as an essential resource for maintaining and repairing your Honda outboard, offering clear guidance through each step of the process to ensure proper operation. Torque Specification Context: The manual documents torque specifications for various components to ensure proper thermal expansion compensation, guaranteeing optimal seal integrity and performance.

FAQ

Assess the **critical** calibration settings for optimal engine performance? keyboard_arrow_down

11.0 kW (15 PS) at 5,000 min-1 (rpm) is the rated horsepower for the BF15D, while the BF20D offers 14.7 kW (20 PS) at 5,500 min-1 (rpm), indicating significant power output.

What components have **required** clearance measurements specified in the manual? keyboard_arrow_down

33.28 mm (1.310 in) is the free length for the valve springs, a critical measurement for proper valve operation.

Confirm the **specified** torque specifications for engine assembly? keyboard_arrow_down

8 N•m (0.8 kgf•m, 5.8 lbf•ft) is the specified torque for the valve adjusting screw lock nut, crucial for maintaining valve clearance.

What tools are **essential** for safety precautions during maintenance? keyboard_arrow_down

Proper safety glasses, goggles, or face shields are essential at all times when hammering, drilling, grinding, or working with pressurized air or liquids.

Identify the **correct** lubrication requirements for engine components? keyboard_arrow_down

SAE 10W-30 API Service classification SG/SH/SJ is the recommended engine oil, crucial for maintaining engine health and service life, as detailed on page 3-2.

Customer Reviews

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Reviews (5)

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New
This manual makes servicing my BF20D a breeze! Clear instructions and great illustrations really help. Highly recommend!
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New
The diagrams are fantastic! I felt confident following the maintenance schedules. The support team was also quick to assist with my queries.
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I had a smooth download process, and the manual is very thorough. The troubleshooting tips have saved me so much time. Thanks!
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New
This manual covers everything I needed for my BF15D. I had a minor issue with downloading, but their support was very professional and resolved it quickly.
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New
The step-by-step guides are easy to follow. I appreciate the quick email response when I had a question about torque settings. Great service!