2000 Honda BF75 & BF100 Outboard Motor Service Manual

Shop manual for Honda BF75 & BF100 outboard motors covering engine, fuel, electrical, and mechanical systems. Part No. 6688122. Instant download.

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Document Details

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Document Number / Seller:
30161 / Walter Anderson
File Size:
5.47 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Aug 22, 2025

Models Covered & Key Technical Specifications

Honda BF75 & BF100 (6688122) Outboard Motor Service Manual — Comprehensive Diagnostic & Repair Procedures

Honda BF75 & BF100 (6688122) Outboard MotorRepair Manual

  • Authorized Processing Speed: 197 cc is the total displacement for the engine's standard operation Requirements.
  • Critical Mass Specs: 37.0 kg represents the overall weight for the BF100 Long model’s operational Threshold.
  • Operational Precision Specs: 5.70 mm is the maximum horsepower for the BF8A model’s Mapping.
  • Fundamental Locking Torques: For the cylinder head, 16 N·m specifies the required tightening Configuration.
  • Specific Measurement Bounds: 0.20 mm defines the maximum allowable end play for the piston pin Benchmarks.
  • Core Cycle Rate: 4500 rpm is the maximum engine speed for proper operation Range.

Professional Workshop Service Manual & Technical Specifications

Honda BF75 & BF100 (6688122) Outboard Motor Service Manual — Comprehensive Diagnostic & Repair Data-Compendium

Serial-Range: 2000 // Conceptual-Layout: Outboard Motor / Engine Logic // Serial-Range: Diagnostic & Repair Data.

Specifications

Description Model Framework
Dimensions: Weight BF75: 36 kg (79.1 lb) / BF100: 37 kg (81.3 lb) 36.0 kg (79.1 lb) / 37.0 kg (81.3 lb)
Overall length BF75: 915 mm (30.0 in) / BF100: 1,160 mm (45.7 in) 1,010 mm (39.8 in) / 1,160 mm (45.7 in)
Total piston displacement 197 cc (12.0 cu in) 197 cc (12.0 cu in)
Max. horsepower 5.88 KW (8.0 PS)/5,500 min-1 (rpm) 5.88 KW (8.0 PS)/5,500 min-1 (rpm)
Max. torque 11.8 N-m (120 kg-cm, 8.86 ft-lb)/4,500 min-1 (rpm) 11.8 N-m (120 kg-cm, 8.86 ft-lb)/4,500 min-1 (rpm)

Technical content addresses the service and repair of the Honda BF75 and BF100 outboard motors. This thorough manual details the various systems including lubrication, cooling, fuel, and power transmission. The document provides in-depth information on disassembly, assembly, and diagnostic procedures for all major components. This manual ensures a complete understanding of the outboard motor's architecture and functionality.

Systems Overview

This section details the internal workings of the lubrication, cooling, fuel, and power transmitting systems. It explains how each subsystem contributes to the overall operation of the outboard motor. Essential components and their functions are clearly illustrated.

Component Specifications

The manual provides critical specifications for various components, including dimensions, tolerances, and performance metrics. These values are essential for diagnosing issues and ensuring proper assembly. Accurate measurements are key to optimal performance and longevity.

Diagnostic and Repair Procedures

Detailed step-by-step procedures are outlined for the disassembly and reassembly of major engine and component groups. This includes guidance on specialized tools and techniques required for effective repair. Troubleshooting charts are also included to aid in problem diagnosis.

Torque specifications are documented for critical fasteners to ensure proper clamp load consistency.

FAQ

Identify the **correct** service interval parameters. keyboard_arrow_down

Every 200 hours or every 1 year defines the standard maintenance schedule for engine oil changes and gear case oil checks.

What procedures are **documented** for system architecture? keyboard_arrow_down

115 N·m (11.7 kg-m, 85 ft-lb) is the specified torque for the flywheel nut, ensuring secure mounting.

Determine the **precise** tool requirements. keyboard_arrow_down

07936-9350001 is the tool number for the bearing remover, critical for safe and effective disassembly of the gear case needle roller bearing.

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Reviews (4)

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Rated 5 out of 5 stars
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I had a question about the wiring diagrams and received a response in no time. The manual is well-structured and very helpful!
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The download process was a breeze, and I received the link almost instantly. This manual covers everything you need to know!
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This manual is incredibly detailed and easy to follow. The troubleshooting section helped me fix an issue I had been struggling with for weeks!