2004-2008 Honda ARX1200 Series Service Manual

For ARX1200T3, ARX1200T3D, and ARX1200N3 models: diagnostics, service, and parts information with detailed procedures and diagrams. Ref: 07KPZ00100

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Honda Models Covered & Key Technical Specifications

Models: Honda ARX1200T3, Honda ARX1200T3D, Honda ARX1200N3
Sub-models / Variants: Turbocharger model, Turbocharger model equipped with GPS receiver and boarding step, Standard model (no turbocharger)
Build Years: 2004–2008
Serial Numbers: SW01 (ARX1200T3/T3D), SW02 (ARX1200N3)
Technical Data:

  • Engine displacement: 1,235 cm³
  • Engine configuration: 4-stroke, 4-cylinder in-line, longitudinal installed
  • Max power output: 91.9 kW (125 PS) to 121.4 kW (165 PS) depending on variant and year
  • Fuel delivery: PGM-FI (Programmed Fuel Injection)
  • Lubrication system: Dry sump with trochoid pump
  • Cooling system: Water cooled
  • Drive system: Direct drive from engine, axial flow single-stage jet pump
Technical Specifications
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Document Number / Seller:
30265 / Kimberly Williams
File Size:
23.30 MB
File Type:
PDF
Language:
English
Pages:
498
Printable:
Yes
Category:
Personal-Watercraft-PWC
Last updated / verified
Sep 17, 2025

Honda Manual Features & Content Preview

Technical Scope for the 2004–2008 Honda ARX1200 Series

  • Covers 2004–2008 Honda ARX1200T3, ARX1200T3D, and ARX1200N3 personal watercraft variants
  • Official Honda Motor Co., Ltd. service publication dated November 2004
  • Includes 12 wiring schematic diagrams, 15 torque value specification tables, and 26 component removal/installation illustrations
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Laid out for standard letter and A4 printing
  • This 498-page manual documents the specific maintenance and service requirements for the turbocharged ARX1200T3/T3D and naturally aspirated ARX1200N3 models

Engine and Component Maintenance

The 2004–2008 Honda ARX1200 service manual details the technical structure and maintenance requirements for the 1,235 cm³ 4-stroke engine architecture. Content includes chapters on the lubrication system with dry-sump specifications, cylinder head and valve train assembly, and the PGM-FI fuel injection system. Detailed sections describe the removal and installation of hull, hood, and body panels, alongside propulsion system components such as the jet pump and reverse bucket. This factory workshop documentation provides clear data on steering and electrical system management, including battery charging, ignition timing, and starter motor service.

Technical Reference and Specification Highlights

This publication provides critical data for the 2004–2008 Honda ARX1200, including torque specifications for engine, body, and propulsion fasteners. Valve clearance for the intake is listed at 0.16 ± 0.03 mm in the cylinder head specification table. The engine oil system capacity for the ARX1200T3/T3D models is documented at 4.2 liters after draining. Ignition pulse generator peak voltage is specified at a 0.7 V minimum in the electrical reference section. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 498-page Honda OEM workshop manual covering the 2004–2008 Honda ARX1200 series, documenting engine, chassis, electrical, and propulsion specifications for the SW01 and SW02 series watercraft.

Document Reference: Date of Issue: November 2004, © Honda Motor Co., Ltd.

Manual FAQ, Purchase & Download Details

Which system chapters contain exploded views and technical reference tables for the propulsion components? keyboard_arrow_down

Propulsion System section and relevant specification tables provide exploded views, impeller clearance data, and drive shaft information for the covered watercraft models.

Are the wiring diagrams and publication details available in this document? keyboard_arrow_down

498-page service manual is dated November 2004 and includes comprehensive wiring diagrams. It covers the Honda ARX1200 Series and provides detailed electrical and harness routing references throughout the text.

Is the ARX1200N3 standard model covered in this service manual? keyboard_arrow_down

Manual includes complete specification tables and system coverage for the ARX1200N3 standard model alongside the turbocharger variants.

What electrical specifications are provided for the fuel injection and ignition systems? keyboard_arrow_down

Manual lists resistance values for the fuel injector, intake air temperature sensor, and engine coolant temperature sensor. Additionally, it contains peak voltage references for the ignition pulse generator and camshaft position sensor.

Does this document include torque values, valve clearance references, and fluid capacity tables? keyboard_arrow_down

Manual contains extensive specification sections that list torque values for main fasteners including cylinder head and engine mounting bolts. It also shows valve clearance standards for different model years and engine oil capacity tables categorized by engine variant. These reference charts are organized within the General Information and system-specific chapters to assist with system identification.

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