2004-2008 Honda ARX1200 Series Service Manual
For ARX1200T3, ARX1200T3D, and ARX1200N3 models: diagnostics, service, and parts information with detailed procedures and diagrams. Ref: 07KPZ00100
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Models Covered & Key Technical Specifications
Honda ARX1200 Series (07KPZ00100) - 2004-2008 Covers ARX1200T3, ARX1200T3D, and ARX1200N3 models. | PWC Archive.
- Approved Dimensional Tolerance: 0.16 mm (0.006 in) allows for proper valve clearance calibration.
- Factory Output Rating: 121.4 kW (165 PS) signifies the maximum engine output performance.
- Verified Working Temperature: 20°C (68°F) is the standard temperature for sensor resistance checks.
- Designated Component Weight: 94.5 kg (208 lbs) represents the engine's dry weight.
- Essential Tension Specs: 3.9 N·m (0.4 kgf·m) is specified for certain body panel fasteners.
- Operational Assembly Gap: 0.3 – 0.5 mm (0.01 – 0.02 in) defines the standard impeller clearance.
Professional Workshop Service Manual & Technical Specifications
Honda ARX1200 Series (2004-2008) Service Manual: Comprehensive Factory-Grade Diagnostics & Repair, Models 2004-2008 OEM-Documentation
Series-Validation: ARX1200T3, ARX1200T3D, ARX1200N3 // Operational-Scope: Engine, Fuel System, Lubrication, Cooling, Bodywork, Electrical Systems Logic // Series-Validation: Complete Repair Procedures.
Coverage is segmented into the following systems and procedures:
Technical Specifications Table
| Service-Nexus | Technical-Path | Calibration-Standards |
|---|---|---|
| Engine Specifications | Fuel System Details | Torque Values |
| Lubrication Points | Cooling System Flow | Body Panel Torques |
| Electrical System Diagrams | Maintenance Schedule | Troubleshooting Guides |
Procedures Overview
This manual meticulously documents the procedures for servicing and repairing the various systems of the Honda ARX1200 series personal watercraft. It details the removal and installation of key components, ensuring a thorough understanding of the machine's architecture. The documentation covers everything from basic maintenance tasks to complex diagnostic procedures, providing a complete reference for technicians.
Engine and Fuel System Maintenance
This section covers engine maintenance items, including the throttle body, spark plugs, and valve clearance. It also details the programmed fuel injection system, including component locations, diagnostic procedures, and troubleshooting for various MIL codes, ensuring optimal fuel delivery and engine performance.
Lubrication and Cooling Systems
Detailed information on the lubrication system, including oil capacity, pressure specifications, and torque values for critical components, is provided. The cooling system is also thoroughly explained, outlining its flow pattern and maintenance requirements to prevent overheating.
Bodywork and Electrical Systems
Procedures for body panel removal and installation, along with torque specifications for fasteners, are included. The electrical system, including ignition, starting, and charging systems, is also covered, providing wiring diagrams and diagnostic information.
Troubleshooting and Specifications
This manual offers comprehensive troubleshooting guides for common issues, categorized by MIL codes and symptoms. It also includes detailed specifications for all major systems, enabling precise adjustments and accurate diagnostics. This thorough coverage ensures that any maintenance or repair task can be performed correctly.
Documents torque specifications for engine mounting bolts to ensure proper axial load stability.
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