2010 Yamaha BW200N Motorcycle Service Manual

Get your BW200N running smoothly with this 2010 Yamaha Service Manual. Covers all procedures for engine, chassis, and electrical systems.

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Document Details

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Document Number / Seller:
30286 / Sandra Wright
File Size:
19.52 MB
File Type:
PDF
Language:
English
Pages:
217
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 25, 2025

Models Covered & Key Technical Specifications

Yamaha BW200N (Lit11616BW20) - 2010 Shop manual for the 2010 Yamaha BW200N.

  • Calibrated Load Capacity: 116 kg establishes the basic weight with full fuel and oil Architecture.
  • System Environmental Range: For optimal operation, 2,100 mm defines the minimum turning radius Norms.
  • Published Technical Data: 196 cm3 signifies the engine displacement Capacity.
  • Authorized Specifications: The valve clearance (cold) specifications for Intake are 0.09 - 0.13 mm Framework.
  • Core Performance Metrics: Compression ratio of 9.5:1 is essential for engine efficiency Standards.
  • Standard Maintenance Procedures: Air filter must be cleaned or replaced as necessary Parameters.

Professional Workshop Service Manual & Technical Specifications

Strategic Performance Installation Manual: Yamaha BW200N Service Manual (2010) - Comprehensive Maintenance & Troubleshooting Blueprint-Vault

Series-Validation: BW200N // Technical-Benchmarks: Motorcycle / Engine Logic // Calibration-Scope: Technical-details.


Torque Specifications Table: Performance-Element Value Architecture
Valve Clearance 0.09-0.13 mm (Intake) Specs
Compression Ratio 9.5:1 Engine
Oil Capacity 1.0 L (Periodic) Lubrication
Fuel Tank Capacity 6.5 L Fuel System
Headlight Wattage 45W/45W Electrical
Front Fork Travel 160 mm Suspension

Reference chapters include

  • General Information: Covers vehicle identification, important information, and special tools.
  • Periodic Inspections and Adjustments: Details maintenance schedules for engine, chassis, and electrical components.
  • Engine Overhaul: Provides instructions for engine removal, disassembly, inspection, repair, assembly, and mounting.
  • Chassis: Includes procedures for front and rear wheels, front fork, steering head, and swingarm assembly.
  • Electrical: Details the circuit diagrams, components, starting, ignition, charging, lighting, and signal systems.

Engine Procedures

This manual documents engine procedures including disassembly, inspection, and repair for key components like the cylinder head, valves, and crankshaft. Efficiently calling for detailed specifications, it ensures proper engine function and longevity.

Chassis Systems

The manual details chassis systems, covering front and rear wheel maintenance, fork oil changes, and steering head adjustments. Technical notes are provided for various chassis components to ensure correct assembly and performance.

Electrical Diagnostics

Coverage extends to the electrical systems, including ignition timing, charging system checks, and lighting troubleshooting. The manual provides specifications for coil resistance and voltage to aid in diagnostics.

FAQ

What is the **required** fluid capacity for the engine oil? keyboard_arrow_down

1.0 L (0.88 Imp qt, 1.06 US qt) is the capacity for a periodic oil change, and 1.1 L (0.97 Imp qt, 1.16 US qt) is required when the oil filter is also changed.

Calculate the **specified** component identification for the front fork oil level. keyboard_arrow_down

140 mm (5.51 in) is the specified oil level for the front fork, measured from the top of the inner tube fully compressed without the spring.

What values **essential** adjustment procedures for the throttle cable? keyboard_arrow_down

5 mm (0.2 in) is the specified free play for the throttle grip, adjusted by turning the adjuster or locknut.

Assess the **correct** pressure specifications for the tires. keyboard_arrow_down

29.4 kPa (0.3 kg/cm², 4.3 psi) is the recommended tire pressure for both front and rear tires.

What components **documented** in the engine overhaul section? keyboard_arrow_down

Engine removal, disassembly, inspection and repair, starter drives, engine assembly, and engine mounting are documented in the engine overhaul section.

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This service manual made my maintenance tasks so much easier. The download process was seamless, and I received the link in my email almost instantly. Highly recommend for anyone looking to keep their bike in top shape!