2010 Yamaha BW200N Service Manual (P/N Lit11616BW20)

• Covers the 2010 Yamaha BW200N Big Wheel, detailing chassis identification, complete engine overhaul specs, and electrical system diagnostics.
• Official Yamaha factory publication P/N Lit11616BW20.
• Serves as the definitive reference for the BW200N, documenting its unique big-wheel chassis geometry and precise fuel delivery parameters.

Component Maintenance Data

This reference material delivers the exact technical data and inspection criteria required for professional-grade service on the 2010 Yamaha BW200N. Content is laser-focused on mechanical systems. You get dedicated chapters covering periodic inspection intervals, complete engine overhaul procedures, carburetion breakdowns, and chassis component wear limits. The documentation outlines crucial engine displacement metrics alongside valve clearance adjustments and suspension baselines necessary for standard shop operations. To streamline your workflow, highly detailed exploded-view illustrations accompany every disassembly sequence. This ensures accurate component identification before you even pick up a wrench. Always review the standard safety precautions and equipment lifting procedures highlighted in the introductory chapters before initiating any major teardown.

Specifications and Reference Values

Technical specifications are logically grouped by system for rapid retrieval during a build. For example, cylinder head bolt torque values are clearly mapped out in their mandatory multi-stage sequence, with the critical final-stage numbers highlighted in the assembly data. Precise ignition parameters include a spark plug gap of 0.6–0.7 mm. For valvetrain work, the intake valve clearance is strictly specified at 0.09–0.13 mm. You will also find comprehensive intake and exhaust pressure data, plus definitive torque specifications for all major fasteners across the chassis and powertrain. This OEM factory documentation consolidates every essential specification, giving technicians the reliable baseline data needed to maintain this specific model.