2010 Yamaha BW200N Motorcycle Service Manual

Get your BW200N running smoothly with this 2010 Yamaha Service Manual. Covers all procedures for engine, chassis, and electrical systems.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha BW200N
Build Years: 2010
Serial Numbers: BW200N JYA54G00*FA000101 (Vehicle), BW200N 54G-000101 (Engine)
Technical Data:

  • Engine Displacement: 196 cm3
  • Engine Idle Speed: 1,350 ± 50 r/min
  • Compression Ratio: 9.5:1
  • Intake Valve Clearance (Cold): 0.09–0.13 mm
  • Exhaust Valve Clearance (Cold): 0.15–0.19 mm
  • Spark Plug Gap: 0.6–0.7 mm
  • Tire Pressure (Standard): 29.4 kPa (4.3 psi)
  • Fork Oil Capacity (each): 272 cm3
Technical Specifications
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Document Number / Seller:
30286 / Sandra Wright
File Size:
19.52 MB
File Type:
PDF
Language:
English
Pages:
217
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 25, 2025

Yamaha Manual Features & Content Preview

2010 Yamaha BW200N Technical Reference

  • Covers 2010 Yamaha BW200N Big Wheel, including chassis identification, engine overhaul, and electrical maintenance specifications.
  • Official Yamaha publication P/N Lit11616BW20.
  • Contains 91 pages of exploded diagrams, torque tables, and component maintenance schedules.
  • Accessible from your device as soon as the order is placed.
  • OCR text layer lets you jump to a torque spec by keyword.
  • This 2010 edition serves as the definitive reference for the BW200N, documenting unique big-wheel chassis geometry and PGM-FI engine settings.

Component Maintenance Data

This manual provides detailed technical data and inspection criteria for the 2010 Yamaha BW200N. The content focuses on mechanical systems, with dedicated chapters for periodic inspection, engine overhaul, carburetion, and chassis components. The documentation includes engine displacement metrics, valve clearance adjustments, and suspension settings necessary for service operations. Detailed exploded-view illustrations accompany every disassembly sequence for component identification.

Specifications and Reference Values

Technical specifications are organized by system, allowing for quick reference. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage values specified in the assembly data. Spark plug gap is documented at 0.6–0.7 mm. Intake valve clearance for the 2010 Yamaha BW200N is specified at 0.09–0.13 mm. Intake and exhaust pressure data and torque specifications are provided for all major fasteners. The how factory workshop documentation is structured page provides additional context for these mechanical procedures. This 217-page OEM factory manual is an essential reference for the 2010 Yamaha BW200N, documenting all engine, chassis, and electrical specifications for this model.

Manual FAQ, Purchase & Download Details

Are component breakdown diagrams and exploded views included for the various assembly sections in this manual? keyboard_arrow_down

Each chapter contains exploded diagrams presented before disassembly sections to assist in identifying components. These illustrations serve as a visual reference for the assembly and disassembly operations documented in the manual.

Does this manual cover the periodic inspection and maintenance requirements for the engine system in depth? keyboard_arrow_down

Periodic inspection and adjustment chapter lists recommended maintenance tasks, including engine-related items such as valve clearance, ignition timing, and compression pressure checks.

Can I reference wiring diagrams or electrical specification data within the technical content? keyboard_arrow_down

Document contains electrical sections dedicated to the motorcycle systems. These sections include specialized tools for electrical components and general information regarding electrical maintenance. It is designed to be a comprehensive reference for qualified mechanics.

Is this manual identified by a specific publication number for edition tracking? keyboard_arrow_down

Manual is identified on the cover page as Lit11616BW20.

What information does the service manual provide regarding fluid capacities and lubrication requirements? keyboard_arrow_down

Specification and maintenance sections contain capacity data for engine oil changes with and without filter replacement. They also reference specific lubrication requirements, such as the application of molybdenum disulfide or various greases, throughout the service procedures.

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