Kawasaki KLX250S / KLX250SF Motorcycle Service Manual

Get complete service documentation for your Kawasaki KLX250S and KLX250SF. Covers engine top end, fuel system, and clutch procedures. Part number P00000000.

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Document Details

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Document Number / Seller:
30295 / Karen Morales
File Size:
21.19 MB
File Type:
PDF
Language:
English
Pages:
452
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 19, 2026

Models Covered & Key Technical Specifications

Kawasaki KLX250S, KLX250SF (P00000000) - 2009 Full service documentation for KLX250S / KLX250SF | Motorcycle Service Manual.

  • Measured Displacement: 249 cm³ establishes the engine capacity.
  • Specific Bore and Stroke: For engine performance, 72.0 x 61.2 mm defines the cylinder dimensions.
  • Baseline Maximum Horsepower: 17 kW -- signifies the peak engine output.
  • Approved Carburetion System: The carburetor requires a Keihin CVK 34 for fuel delivery.
  • Reference Ignition System: CDI ignition provides the spark timing control.
  • Published Valve Timing: Inlet and exhaust valve timing specifications are provided.

Manual Description & Preview

Comprehensive Overhaul Workshop Manual: Kawasaki KLX250S, KLX250SF Maintenance & Repair Manual - Comprehensive Diagnostics & Service Procedures Repository

Specification-Class: KLX250S, KLX250SF / System-Coverage: Engine Top End, Fuel System, Clutch, Cooling System, Lubrication / Specification-Class: Motorcycle

Service-Nexus Technical-Path Framework
Engine Top End Specifications 5-7
Fuel System Carburetor 3-12
Clutch Friction and Steel Plates Wear, Damage Inspection 6-13
Cooling System Radiator Inspection 4-15
Engine Lubrication System Oil Level Inspection 7-8

Maintenance information covers engine top end, fuel system, clutch, cooling system, and lubrication procedures. Careful inspection of the engine and its systems is documented throughout this manual to ensure optimal performance. This manual details procedures for disassembly, assembly, and adjustment of various motorcycle components.

Fundamentally requiring attention to detail for proper assembly, this manual documents torque specifications for critical fasteners to ensure proper fastener fatigue prevention.

FAQ

Confirm the **recommended** diagnostic procedures for engine idle issues. keyboard_arrow_down

1300 ±50 r/min (rpm) is the standard idle speed for the KLX250S/SF, as detailed in section 3-8.

What tools **calibrated** fluid capacity requirements are listed? keyboard_arrow_down

1.3 L (1.4 US qt) is the total coolant capacity for the system, as specified in section 4-6.

Identify the **applicable** component identification for the clutch plates. keyboard_arrow_down

13089-1117 for 1.2 mm (0.05 in.), 13089-1094 for 1.6 mm (STD) (0.06 in.), and 13089-1116 for 2.0 mm (0.08 in.) are the steel plate part numbers and thicknesses, as outlined on page 184.

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