Komatsu PC78UU-6 / PC78US-6 Excavator Service Manual

Technician-level documentation for Komatsu PC78UU-6 and PC78US-6 excavators. Covers structure, function, testing, and assembly procedures.

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Document Details

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Document Number / Seller:
30458 / Sarah Stewart
File Size:
45.31 MB
File Type:
PDF
Language:
English
Pages:
1027
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

Komatsu PC78UU-6 / PC78US-6 (SEBM025116) – 1998-2007 Technical Blueprint | Excavator Segment.

  • Designated Engine Model: KOMATSU 4D95LE-2 / S4D95LE-3-A.
  • Primary Rated Engine Output: 40.5 kW at 1,850 RPM.
  • Advanced Max. Digging Depth: 4,200 mm.
  • Defined Overall Length: 5,770 mm.
  • Key Machine Weight: 6,850 kg.
  • Certified Bucket Capacity: 0.28 m³.

Professional Workshop Service Manual & Technical Specifications

Komatsu PC78UU-6 / PC78US-6 Excavator Service Manual: Precision Maintenance, Diagnostics & Repair

Equipment-Series: Komatsu PC78UU-6 / PC78US-6 // Engineering-Base: Excavator / Hydraulic System Logic // Specification-Class: Full Coverage

Providing a structural breakdown of:

  • CLSS Hydraulic Circuit Diagrams
  • Control Valve Specifications
  • Travel Motor Operation
  • LS Selector Valve Function

Comprehensively calling for detailed procedures in the following areas: hydraulic systems, control valves, and work equipment cylinders. The manual includes a comprehensive overview of each system, outlining diagnostic checks and repair protocols.

Systems Covered:

Structure and Function

This section documents the foundational systems of the excavators, detailing the purpose and configuration of various components. It serves as essential reference material for understanding operational mechanics and troubleshooting.

Testing and Adjusting

This section provides guidance on pre-repair checks and post-repair adjustments, including troubleshooting charts that correlate problems with their causes. It outlines necessary checks and calibration procedures.

Disassembly and Assembly

This section details the systematic procedures for removing, installing, disassembling, and reassembling each component, along with critical precautions for each step.

Other Specifications

This section primarily offers hydraulic circuit diagrams and electric circuit diagrams, along with specifications for attachments and optional equipment.

List of Lubricants and Coolant

This section details the recommended lubricants and coolant capacities for various reservoirs, specifying grades like SAE 30 and SAE 10W-30.

This manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

What **essential** testing parameters are detailed? keyboard_arrow_down

20-1 are the initial page numbers for testing and adjusting procedures, covering checks and calibration.

Check the **correct** diagnostic procedures for the hydraulic system. keyboard_arrow_down

10-26 details the arrangement of hydraulic components, providing diagrams for system diagnostics.

What does the **documented** fluid capacity requirements state? keyboard_arrow_down

01-22 lists lubricants and coolant capacities, indicating 7.5 L for the engine oil pan in the PC78US-6.

Reference the **precise** component identification for the travel motor. keyboard_arrow_down

10-33 provides detailed diagrams and component identification for the travel motor, listing up to 25 parts.

What are the **proper** adjustment procedures for the control valve? keyboard_arrow_down

10-80 through 10-107 detail the sectional views and component lists for the control valve, covering adjustment procedures.

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This manual is incredibly detailed and has been a lifesaver for my repair work. The download process was smooth, and I received the link in my email almost instantly. Highly recommend for anyone with a PC78 model!