1989-1997 Yamaha XTZ750 Super Tenere Service Manual (425 P.)

Full service documentation for the 1989-1997 XTZ750 addressing valve clearance, carburetor synchronization, and engine specifications. Complete technical reference with specifications for compression ratio, oil capacity, and brake system details.

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Document Details

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Document Number / Seller:
23332 / Mark Edwards
File Size:
38.91 MB
File Type:
PDF
Language:
English
Pages:
425
Printable:
Yes
Category:
Motorbike
Last updated / verified
Feb 4, 2026

Models Covered & Key Technical Specifications

Yamaha XTZ750 Super Tenere (3LD, 3SC, 3TD) — 1989–1997 Consolidated Mechanical Blueprint | XTZ750 Series Module.

  • Calibrated Angular Speed: 749 cm³ is measured at the standard engine displacement Topology.
  • System Enclosure Specs: For optimal combustion efficiency, 9.5:1 is set to the compression ratio threshold Norms.
  • Published Native Resolution: 87.000–87.005 mm — limits the cylinder bore diameter at 40 mm measurement location Bounds.
  • Authorized System Volume: The fuel tank capacity is established at 26 L (5.7 Imp qt, 6.9 US gal) Matrix.
  • Core Consumption Data: Coolant total amount reaches 1.7 L (1.5 Imp qt, 1.8 US qt) Standards.
  • Standard Travel Rate: Valve clearance controls 0.15–0.20 mm (0.006–0.008 in) intake and 0.25–0.30 mm (0.010–0.012 in) exhaust at cold setting Requirements.

Professional Workshop Service Manual & Technical Specifications

Commercial Installation Manual: Motorcycle 1989-1997 Yamaha XTZ750 Super Tenere Service Manual Blueprint-Vault

Reference-Category: Yamaha XTZ750 Super Tenere (3LD, 3SC, 3TD) — 1989-1997 // Technical-Benchmarks: Liquid-cooled 4-stroke DOHC engine system design // Series-Validation: 425 pages covering comprehensive service and overhaul procedures.

Documentation Element Coverage Scope Reference Status
Engine Systems Displacement (749 cm³), combustion specifications, valve and piston data Complete specifications provided
Transmission & Drivetrain 5-speed constant mesh configuration, primary and secondary reduction systems Documented with gear ratios
Chassis Components Suspension geometry, brake assembly architecture, electrical harness routing See Chapters 5-7

Effectively requiring comprehensive technical knowledge, this factory manual encompasses six major chapters addressing general information, complete specifications, periodic inspection and adjustment protocols, engine overhaul sequences, cooling system architecture, and carburetion management. The documentation connects valve clearance reference data, timing chain adjustment frameworks, ignition system configuration, and brake system hydraulic procedures, while also addressing fuel system integrity checks, coolant replacement protocols, and electrical circuit validation methodologies. Technical notes are provided for compression pressure measurement, spark plug gap verification, and clutch cable free play assessment across all model variants.

The manual documents torque specifications for engine fasteners and chassis components to ensure proper assembly reliability. Practical chapters address periodic maintenance intervals spanning both engine and chassis systems, including lubrication point mapping and component identification standards. The troubleshooting chapter addresses diagnostic logic for fuel delivery circuits, ignition timing verification, cooling system pressure validation, and brake performance assessment.

Quality checks are addressed for cylinder bore dimensions, piston-to-cylinder clearance tolerances, valve stem-to-guide clearance benchmarks, and crankshaft runout limits, supporting both overhaul planning and field diagnostics. System diagrams include lubrication pathways for pressurized feed routes and splashed lubrication zones throughout the engine block, while cable routing illustrations provide precise harness placement guidance for electrical and mechanical controls across frame-mounted and engine-mounted attachment points.

Reference-Category: Yamaha XTZ750 Super Tenere (3LD, 3SC, 3TD) | Technical Specifications: Compression ratio 9.5:1, bore 87.000–87.005 mm standard cylinder diameter, valve clearance 0.15–0.20 mm (intake) and 0.25–0.30 mm (exhaust) cold tolerance, piston-to-cylinder gap 0.065–0.085 mm operational tolerance, crankshaft width 64.75–65.25 mm configuration.

FAQ

What procedures are **necessary** for electrical values in compression testing? keyboard_arrow_down

950 kPa standard compression pressure is the baseline measurement at sea level, with acceptable range from 910 kPa minimum to 990 kPa maximum for both cylinders.

Determine the **recommended** calibration settings for fuel mixture controls. keyboard_arrow_down

1.7 L total coolant capacity mixed at 50/50 ratio with ethylene glycol anti-freeze containing aluminum engine corrosion inhibitors maintains optimal engine protection.

What specifications are **calibrated** for piston clearance measurements? keyboard_arrow_down

0.065–0.085 mm piston-to-cylinder gap establishes the operational tolerance range required for proper engine compression and oil film formation.

Check the **applicable** torque specifications for securing fasteners. keyboard_arrow_down

40 Nm minimum dry torque requirement applies to cylinder head nuts, ensuring structural integrity across repeated thermal cycling and engine load conditions.

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The Yamaha XTZ750 Service Manual is a must-have for any owner. The download process was smooth, and I received the link immediately after purchase. Great support team that responded quickly to my questions!