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Honda GCV520, GCV530 vertical shaft engine service manual

Models covered in this manual:

GCV520, GCV530 / Honda Motor Co. Ltd

  • Honda GCV520
  • Honda GCV530

File specifications

File size: 22.59 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.46 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction
  2. Engine Identification
  3. Safety Information
  4. Maintenance Schedule
  5. Lubricants and Sealants

SPECIFICATIONS

  1. Engine Specifications
    • Model Identification
    • Description Code
    • Type
    • Total Displacement
    • Bore and Stroke
    • Net Power
    • Net Torque
    • Compression Ratio
    • Fuel Consumption
    • Cooling System
    • Ignition System
    • Spark Plug
    • Carburetor
    • Air Cleaner
    • Lubrication System
    • Starting System
    • Stopping System
    • P.T.O. Shaft Rotation
    • Governor

DIMENSIONS AND WEIGHTS

  1. Dimensions
    • Overall Length
    • Overall Width
    • Overall Height
  2. Weights
    • Dry Weight
    • Operating Weight

MAINTENANCE

  1. Routine Maintenance
    • Daily Maintenance
    • Monthly Maintenance
    • Seasonal Maintenance
  2. Lubrication
    • Lubrication Points
    • Recommended Lubricants

ENGINE

  1. Engine Cover Removal
  2. Engine Component Identification
  3. Engine Disassembly
    • Cylinder Head
    • Valves
    • Pistons and Rings
    • Crankshaft
    • Bearings
  4. Engine Inspection
    • Wear Limits
    • Measurements
  5. Engine Assembly
  6. Engine Installation

FUEL SYSTEM

  1. Fuel Tank
    • Inspection
    • Cleaning
    • Replacement
  2. Fuel Lines
    • Inspection
    • Replacement
  3. Carburetor
    • Cleaning
    • Adjustment
    • Overhaul

IGNITION SYSTEM

  1. Ignition Components
    • Spark Plug
    • Ignition Coil
  2. Ignition Timing
    • Adjustment Procedure
  3. Troubleshooting Ignition Problems

COOLING SYSTEM

  1. Water Pump
    • Inspection
    • Replacement
  2. Cooling Passages
    • Cleaning
    • Inspection
  3. Thermostat
    • Testing
    • Replacement

LUBRICATION SYSTEM

  1. Oil Pump
    • Inspection
    • Replacement
  2. Oil Filter
    • Replacement
  3. Oil Change Procedure

ELECTRICAL SYSTEM

  1. Battery
    • Maintenance
    • Replacement
  2. Charging System
    • Components
    • Troubleshooting
  3. Wiring Diagram

TROUBLESHOOTING

  1. Engine Won't Start
  2. Engine Runs Poorly
  3. Engine Overheats
  4. Electrical Problems
  5. Fuel System Issues

APPENDICES

  1. Torque Specifications
  2. Service Specifications
  3. Conversion Tables
  4. Glossary of Terms

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