2007-2012 Yamaha YZ85W1 Service Manual

This comprehensive service manual is for the Yamaha YZ85W1 (2007-2012), offering detailed guidance. Part number LIT-11616-20-08.

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Document Details

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Document Number / Seller:
30708 / Mary Lewis
File Size:
14.53 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Minibike
Last updated / verified
Sep 11, 2025

Models Covered & Key Technical Specifications

2007-2012 Yamaha YZ85W1 Service Manual

This manual provides comprehensive service documentation for the Yamaha YZ85W1 (2007-2012) model. It is designed to assist owners and mechanics with repair and maintenance.

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Universal Connectivity Standards: USB 2.0 ensures high-speed data transfer Capabilities.

Professional Workshop Service Manual & Technical Specifications

Unified Training Calibration Manual: Minibike Yamaha YZ85W1 Service Manual (2007-2012 Edition) - Dirt Bike System-Standards

Documentation-Type: Service Manual / Performance-Values: 16.73 in / Documentation-Type: Dirt Bike

Technical Specs Overview Assessment-Parameter Value Framework
Chassis Type Semi double cradle Frame Structure
Front Brake Type Single disc brake Braking System
Rear Brake Type Single disc brake Braking System
Front Suspension Type Telescopic fork Suspension Geometry
Rear Suspension Type Swingarm (link type monocross suspension) Suspension Geometry
Ignition System Type CDI Ignition Architecture

Repair data is categorized into the following sections:

  • General Information: Details vehicle identification, important information for removal and disassembly, and replacement parts.
  • Specifications: Provides general engine, chassis, and electrical specifications, including tightening torques and lubrication points.
  • Periodic Checks and Adjustments: Outlines routine maintenance schedules and adjustment procedures for various components.
  • Chassis: Covers front and rear wheel assemblies, brakes, front fork, rear shock absorber, and swingarm maintenance.
  • Engine: Details the drive sprocket, exhaust pipe, and internal engine components like the cylinder head and clutch.
  • CDI Magneto: Explains the removal, checking, and installation of the CDI magneto and related components.

This manual documents torque specifications for engine and chassis components to ensure proper structural misalignment prevention.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.040 ~ 0.045 mm is the standard piston-to-cylinder clearance for this model.

Specify the **standard** torque specifications. keyboard_arrow_down

70 Nm (7.0 m•kg, 51 ft•lb) is the specified torque for the clutch boss nut.

What is the **necessary** safety precautions? keyboard_arrow_down

Always use the recommended lubricant, such as Lithium-soap-based grease for bearings and bushings, to ensure proper assembly and avoid premature wear.

Customer Reviews

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Reviews (4)

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New
A fantastic manual filled with useful information! The troubleshooting sections helped me fix issues I was struggling with. The download was hassle-free, and the email support was very professional.
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New
As a new owner of the YZ85W1, this manual has been incredibly helpful. The maintenance tips are clear, and the diagrams are easy to understand. I had a great experience with the download process too!
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New
This manual is a lifesaver for anyone working on a YZ85W1. The detailed diagrams and step-by-step instructions make it easy to follow. I had a smooth download process and received my link promptly via email.
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New
The service manual covers everything you need to know about maintaining my Yamaha. I appreciated the quick response from customer support when I had questions about the download. Highly recommend!