Komatsu D31A-17, D31E-17, D31P-17, D31PL-17, D31PLL-17, D31P-17A, D31P-17B 1986-2005 Shop Manual (P/N SEBM0114C04)
Komatsu Models Covered & Key Technical Specifications
Models: Komatsu D31A-17, D31E-17, D31P-17, D31PL-17, D31PLL-17, D31P-17A, D31P-17B
Sub-models / Variants: 1986–2005 bulldozer variants covering standard, wide-track, and specific A/B configuration differences.
Model Years: 1986–2005
Serial Numbers: 32001 and up
Technical Data:
- Engine: 4D105-5 series
- Transmission type: HYDROSHIFT 3-speed forward and reverse
- Engine speed (high idle): 2,650–2,750 rpm
- Engine speed (low idle): 700–750 rpm
- Valve clearance (intake): 0.25–0.35 mm (depending on engine serial range)
- Valve clearance (exhaust): 0.45–0.65 mm (depending on engine serial range)
- Compression pressure: Min 32 kg/cm² (at 270–350 rpm)
- Transmission case oil capacity: 16–17.5 L
- Hydraulic tank oil capacity: 33–49 L (varies by model)
- Fuel tank capacity: 118 L
- Cooling system capacity: 22 L
Komatsu Manual Features & Content Preview
- Covers 1986–2005 Komatsu D31-17 bulldozers (including D31A-17, D31E-17, D31P-17, D31PL-17, D31PLL-17, D31P-17A, and D31P-17B) equipped with 4D105-5 engines and Hydroshift transmissions
- Official factory documentation for S/N 32001 and up (Reference code SEBM0114C04)
- Features 404 pages of technical data, exploded-view mechanical drawings, and hydraulic system schematics
- Standard torque tables list specifications for bolt thread diameters ranging from 6 mm to 39 mm
- Delivers primary build and assembly data, outlining precise specifications for engine-to-transmission coupling and undercarriage system maintenance
Component Structure and System Function
When a machine hits the bay, you need to know exactly how its major sub-systems interact. This manual breaks down the core assemblies of the D31-17 series, getting straight into the engine, power train, undercarriage, hydraulics, and electrical circuits. The engine section maps out the radiator layout, cooling systems, fuel injection components, and PTO arrangements. On the drive side, it dives into the Hydroshift transmission. You will find clear diagrams covering clutch group functions for forward, neutral, and reverse travel. It also details how the steering clutches integrate with the bevel gear. For shop technicians, this provides a clear roadmap for identifying part assemblies and diagnosing operational issues before starting a teardown.
Specification Previews and Calibration Data
Accurate factory numbers take the guesswork out of testing and adjustments. This reference defines the exact baselines needed to verify system health. For instance, the 4D105-5 engine requires a minimum compression pressure of 32 kg/cm² at 270–350 rpm. Valve clearances are strictly set at 0.25 mm for intake and 0.45 mm for exhaust on models from S/N 150000 upward. General maintenance parameters are clearly listed, like the 17.5-liter transmission case oil requirement. You also get specific inching system and steering control valve pressures to speed up diagnostic checks during calibration. Keep in mind that heavy equipment maintenance involves high-pressure hydraulics and massive physical loads. Always rely on the complete OEM documentation and adhere strictly to workshop safety standards prior to initiating any hands-on adjustments or mechanical repairs.
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