2001-2005 ASV Posi-Track RC-30 Track Loader service manual

Product Information

Table of Contents

1. Product Safety

Chapter Overview

Operator Safety

• Operating the RC-30
• Operator Training
• Safety Rules

Maintenance Safety

• Lift Arm Safety
• Preventive Maintenance
• Equipment Handling and Disarming

Fire Prevention

• Fueling
• Fuel System
• Battery

Roll-Over Protective Structure (ROPS)

• Seat Belt

Decals

• Safety Decals

2. Technical Specifications

Chapter Overview

Technical Specifications

• Engine Specifications
• Hydraulic Specifications
• Electrical Specifications

Torque Specifications

• Standard Torque Values
• Special Torque Values

3. System Diagrams

Chapter Overview

System Diagrams

• Electrical System Diagrams
• Hydraulic System Diagrams

4. Machine Controls and Instrumentation

Chapter Overview

Machine Controls

• Operator Control Locations
• Control Functions

Instrumentation

• Gauges
• Indicators

5. Operator Enclosure Disassembly and Assembly

Chapter Overview

Operator Enclosure

• Removal and Installation
• Component Identification

Door Removal and Installation

• Rear Door
• Side Door

Windshield Removal and Installation

Ignition Switch Removal and Installation

6. Chassis Disassembly and Assembly

Chapter Overview

Chassis Components

• Removal and Installation
• Fuel Tank Removal and Installation

7. Radiator/Oil Cooler Disassembly and Assembly

Chapter Overview

Radiator and Oil Cooler

• Removal and Installation
• Cleaning Procedures

8. Hydraulic Reservoir Disassembly and Assembly

Chapter Overview

Hydraulic Reservoir

• Removal and Installation
• Cleaning and Inspection

Filter Element Removal and Installation

9. Loader/Transmission Controls Disassembly and Assembly

Chapter Overview

Loader Controls

• Joystick Removal and Installation
• Linkage Adjustment

Transmission Controls

• Joystick Removal and Installation
• Linkage Adjustment

10. Transmission and Drive Disassembly and Assembly

Chapter Overview

Transmission Components

• Removal and Installation
• Disassembly and Assembly

Drive Components

• Removal and Installation
• Disassembly and Assembly

11. Engine Components Disassembly and Assembly

Chapter Overview

Engine Components

• Removal and Installation
• Disassembly and Assembly

Ignition Components

• Ignition Coil
• Spark Plug

Fuel System Components

• Fuel Pump
• Fuel Filter

12. Undercarriage Disassembly and Assembly

Chapter Overview

Undercarriage Components

• Track Removal and Installation
• Sprocket Removal and Installation
• Roller Removal and Installation

13. Loader Disassembly and Assembly

Chapter Overview

Loader Components

• Loader Arm Removal and Installation
• Cylinder Removal and Installation

14. Quick Attach Disassembly and Assembly

Chapter Overview

Quick Attach Mechanism

• Removal and Installation
• Component Identification

15. Troubleshooting

Chapter Overview

Troubleshooting Procedures

• Electrical System
• Hydraulic System
• Mechanical System

16. Maintenance

Chapter Overview

Preventive Maintenance Schedule

• Daily
• Weekly
• Monthly

Fluid and Lubricant Specifications

Filter Element Replacement

17. Hydraulic Pressure Check & Adjustment

Chapter Overview

Hydraulic System

• Pressure Check Procedures
• Adjustment Procedures

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