2006 ASV RC-85, RC-100 & RG 300 Rubber Track Loader Service Manual
Complete service guide for Posi-Track rubber track loaders with operation procedures, maintenance schedules, hydraulic pressure checks, and troubleshooting procedures including transmission, drive motors, and auxiliary pump systems
ASV Models Covered & Key Technical Specifications
Models: ASV RC-85, ASV RC-100
Sub-models / Variants: Posi-Track, Rubber Track Loader
Trade Names: Posi-Track, R-Series
Model Years: 2004–2006
Serial Numbers: RSD01032 and up
Technical Data:
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Engine model: Perkins 1104C-44 (RC-85), Perkins 1104C-44T (RC-100)
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Engine displacement: 4.4 liters (268 cubic inches)
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Gross horsepower: 86 hp (RC-85), 99.5 hp (RC-100) @ 2300 rpm
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Peak torque: 222 ft-lb (RC-85), 304 ft-lb (RC-100)
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Travel speed: Up to 10 mph (high range)
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Hydraulic pump type: Axial Piston, Variable Load Sense
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Auxiliary flow: Up to 38 gpm (144 lpm)
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Hydraulic system pressure: 3,300 psi
ASV Manual Features & Content Preview
Looking for the exact factory specifications for your ASV loader? This 156-page OEM service manual (P/N 0201-669, July 2004 edition) is the foundational technical reference for the 2004–2006 ASV RC-85 and RC-100 Posi-Track R-Series. Skip the shipping wait—it is delivered as an instant PDF download the moment your payment clears, complete with lifetime access for future downloads.
Technical Scope & Shop Data
Built for fast-paced shop environments, this fully indexed document allows you to search specific chapters instantly without endless scrolling.
- Comprehensive Coverage: Deep-dives into the engine, hydraulic, electrical, and undercarriage systems.
- Visual Diagnostics: Features 47 detailed exploded-view diagrams and 6 hydraulic schematic layouts for accurate component identification.
- Operational Framework: Outlines the necessary component locations for operator enclosure disassembly, fuel tank removal, and radiator or oil cooler service.
Specifications & Critical Torque Values
Stop guessing when you are turning a wrench. This manual provides the specific parameters required for the Perkins 1104C-44 engine and axial piston hydraulic pump. It cuts through the fluff to deliver raw data, confirming critical fluid limits like the 20-gallon (76-liter) hydraulic tank capacity.
Most importantly, you will find dedicated critical torque tables to prevent hardware failure during reassembly. Factory specifications map out the 85 ft-lb requirement for transmission mounting bolts (applied with Blue Loctite) and 160 ft-lb for drive sprocket lug nuts.
Heavy equipment maintenance involves handling high-pressure hydraulics and significant mechanical forces. To ensure a safe working environment, always review the integrated product safety chapters thoroughly before initiating heavy system teardowns. If you lack specific mechanical experience with these loaders, consider consulting a certified heavy-equipment technician before beginning major structural work.
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