Official ASV RC-85, RC-100 & RG 300 Rubber Track Loader Operation, Maintenance & Service Manual 2006

Official ASV RC-85, RC-100 & RG 300 Posi-Track Loader Operation & Maintenance Manual

Maximize the uptime and performance of your ASV R-Series equipment with this definitive 2006 Operation and Maintenance Manual. Covering the high-performance RC-85, the powerful RC-100, and the RG 300 models, this guide is the primary resource for owners and technicians who demand factory-spec precision. Whether you are managing a single machine or a rental fleet, this manual provides the technical depth necessary to handle the unique suspended undercarriage and high-flow hydraulic systems of the ASV line.

Comprehensive Model Coverage & Identification

This manual is specifically designed for the following ASV Posi-Track Rubber Track Loaders:

• RC-85 Posi-Track Rubber Track Loader (2006)
• RC-100 Posi-Track Rubber Track Loader (2006)
• RG 300 Rubber Track Loader (2006)
• RC-100 Forestry Package (2006)

To ensure you are using the correct data for your specific unit, the manual details the Product Identification Number (PIN) location on the left side of the firewall next to the seat. For owners of the RC-100, note that this manual applies to Serial Numbers RSD00101 through RSD00488 and RSD00488-Up for specific hood assemblies, and RSD01032-Up for specific parts sections.

Professional Technical Specifications

Get the exact numbers you need for servicing and operation:

• Engine Power: Detailed specs for the Perkins 1104C-44 (86 hp) for the RC-85 and the Perkins 1104C-44T Turbo (99.5 hp) for the RC-100.
• Hydraulic Performance: Complete data on the auxiliary pump system, featuring a standard low flow of 20 gpm and a high-flow capability of 38 gpm at 3,300 psi.
• Operating Capacities: 35% tipping load ratings of 2,380 lbs (RC-85) and 2,660 lbs (RC-100).
• Drive System: Information on the RC-100’s specialized two-speed drive system and the Rexroth MCR 5 drive motors.

Essential Maintenance & Service Intelligence

Proper maintenance is the key to longevity for rubber-tracked machines. This manual provides step-by-step instructions for:

• Undercarriage Care: How to clean and inspect drive motors, sprockets, and the 10-inch and 14-inch wheel assemblies.
• Track Tensioning: Critical procedures to prevent track stretch or misfeeding, including how to use the turnbuckle adjustment.
• Fluid & Filter Management: Exact intervals for engine oil (250 hours), hydraulic fluid (500 hours), and fuel filters.
• Radiator & Cooler Maintenance: Specific cleaning protocols to prevent engine and hydraulic overheating, especially critical for forestry and brush-cutting applications.
• Service Access: Instructions for using the tilt-up ROPS canopy with gas spring assist for full engine compartment access.

Advanced Operator Information

• Pilot Joystick Controls: Understanding the two hydraulic pilot joysticks for speed, direction, and lift arm control, including the optional "Case type" control configuration.
• Safety Systems: Proper use of the lap bar, seat belt, and the automatic parking brake system.
• Forestry Applications: Special considerations for mulching-type brush cutters, including vibration management and debris cleaning to prevent fire hazards.
• Auxiliary Hydraulics: How to engage intermittent or continuous flow using the dash switches and joystick toggles.

This manual is more than just a guide; it is an investment in the safety and durability of your ASV loader. By following the factory-recommended procedures, you protect your warranty and ensure your machine remains a leader in traction and flotation.