1996-2000 Suzuki RG150 Service Manual
Technician-level documentation for the Suzuki RG150 series, covering engine removal, fuel system, electrical components, and chassis maintenance. Ref: 99000-99044-10X
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Models Covered & Key Technical Specifications
Essential Operations Training Manual: Suzuki RG150 service manual Reference-Archive
Suzuki RG150 (99000-99044-10X) -- 1996-2000. Consolidated Digest for Suzuki RG150 Collection. Established Package Size: 2.6 mm establishes the minimum allowable clearance for the rear axle shaft. Architecture. Operational Native Resolution: For optimum performance, 15 N-m is established at the specified tightening torque for front brake caliper mounting bolts. Norms. Essential Threaded Fastener Data: For safety and reliability, the swingarm pivot bolt requires 86-97 N-m of torque. Bounds. Baseline Alignment Specs: The front fork requires 25-35 N-m for proper tightening during assembly. Topology. Integral Thermal Limits: The coolant capacity is set to 1050 ml for optimal operational parameters. Matrix. Specific Net Mass: The dry weight is 128 kg, signifying the vehicle's overall mass. Standards.
Professional Workshop Service Manual & Technical Specifications
Essential Operations Training Manual: Suzuki RG150 service manual Reference-Archive
Suzuki RG150 (99000-99044-10X) -- 1996-2000. Consolidated Digest for Suzuki RG150 Collection.
| **Assessment-Element | Technical-Path | Calibration-Spec** |
|---|---|---|
| Engine Specifications | Engine Components & Removal | Specified Torque Values |
| Fuel & Lubrication System | Fuel Cock & Carburetor | Float Height Adjustments |
| Electrical System | Ignition & Charging | Wiring Diagrams |
| Chassis Components | Front & Rear Brakes | Pad Replacement Procedures |
| Periodic Maintenance | Lubrication Points | Maintenance Schedule |
Major sections focus on:
Fuel and Lubrication System Manual: Suzuki RG150 Fuel Cock & Carburetor
This manual covers carburetor settings, fuel cock removal, and oil pump checks. It details procedures for float height adjustment and air bleeding. The document includes specifications for related components.
Electrical System Manual: Suzuki RG150 Ignition & Charging
Reference data is provided for the ignition system, including magneto coil and ignition coil resistance. Diagnostic procedures are covered for charging system checks, with detailed wiring diagrams included.
Chassis Manual: Suzuki RG150 Front & Rear Brakes
Diagnostic procedures are covered for the front and rear brake systems, including caliper removal and disc inspection. Wiring diagrams are provided for related components. The manual documents torque specifications for assembly to ensure proper assembly stress control.
Engine Manual: Suzuki RG150 Engine Components & Removal
This manual covers engine removal and reassembly procedures, cylinder inspection, and decarbonization. It details specifications for related components and includes torque specifications for components to ensure proper assembly stress control.
Cooling System Manual: Suzuki RG150 Radiator & Reservoir Tank
Reference data is included for the cooling system, including radiator and reservoir tank removal and inspection. Diagnostic procedures are covered for the water pump and thermo-gauge.
| Table: | Assessment-Element | Technical-Path | Calibration-Spec |
|---|---|---|---|
| Engine Specifications | Engine Components & Removal | Specified Torque Values | |
| Fuel & Lubrication System | Fuel Cock & Carburetor | Float Height Adjustments | |
| Electrical System | Ignition & Charging | Wiring Diagrams | |
| Chassis Components | Front & Rear Brakes | Pad Replacement Procedures | |
| Periodic Maintenance | Lubrication Points | Maintenance Schedule |
TOC Summary:
- Engine Components Removal and Remounting
- Carburetor
- Front Fork
- Wiring Diagram
- Tires
Technically demanding procedures are documented for engine removal and reassembly, covering cylinder inspection and decarbonization. It details specifications for related components and includes torque specifications for components to ensure proper assembly stress control.
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