ASV POSI-TRACK 4810 Operator and Service Manual (118 P.)
Complete operator and service manual for POSI-TRACK 4810 crawler loader with Caterpillar 3054T diesel engine. Covers operation, maintenance, and repair procedures. Part # 0310-657.
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Models Covered & Key Technical Specifications
ASV POSI-TRACK 4810 (Part 0310-657) — 2000 Comprehensive Diagnostic Handbook | POSI-TRACK 4810 File.
- Documented Imaging Specs: The engine displacement is calibrated to 4 liters (244 cu in) for the Caterpillar 3054T diesel architecture Sequences.
- Technical Coupling Torques: For peak performance, 284 ft-lb at engine crankshaft supports the rated maximum torque output Baseline.
- Universal Fill Levels: Hydraulic reservoir capacity is designed for 28 gallons (106 liters) operational requirements Threshold.
- Core Assembly Gap: The track width requires 18 inches (457 mm) standard dimension for proper alignment Configuration.
- Rated Ambient Limits: Maximum track length measures 220 inches (559 cm) — is specified as operational envelope Mapping.
- Principal Precision Specs: Ground pressure establishes 3 psi (21 kPa) with loader attachment for soil interface standards Parameters.
Professional Workshop Service Manual & Technical Specifications
Complete Technical Diagnostic Manual: Track Loader Ultimate Definitive ASV POSI-TRACK 4810 Operator and Service Manual – Ensure Peak Performance for Your ASV Crawler System-Standards
Technical-Benchmarks: POSI-TRACK 4810 // Design-Core: Hydrostatic transmission and planetary drive system operations // Technical-Benchmarks: Comprehensive operator guidance and maintenance schedules.
| Component | System-Path | Context |
|---|---|---|
| Engine specifications | Caterpillar 3054T diesel powerplant documentation | 105 hp at 2,400 rpm with 284 ft.-lb. torque reference |
| Hydrostatic drive motors | Twin Eaton 2.48 cu. in. variable displacement circuits | Relief valve pressure documentation at 4,000 psi |
| Track assembly | 220-inch molded rubber with Kevlar reinforcement design | Tension adjustment procedures and inspection intervals |
| Loader capacity | SAE J818 quick-attach measurement standards | Operating limits documented with distance variables |
| Planetary gearbox | Auburn 21.74:1 final drive reduction system | Oil change schedule and lug nut torque specifications included |
Coverage is segmented into seven major sections addressing operator responsibilities, general safety protocols, control console identification, hydrostatic transmission function, general maintenance routines, service procedures, and comprehensive troubleshooting reference materials. The manual spans 118 pages across specifications, operating procedures, maintenance schedules, track service, system diagnostics, and an illustrated parts manual with wiring schematics.
Fundamentally requiring operator familiarity with the control network, this document describes the POSI-TRACK 4810's construction through detailed system overviews. The manual establishes proper operational protocols for the drive levers, auxiliary hydraulic controls, and loader valve joystick, addressing the interaction between track speed and power delivery through hydrostatic transmission principles. Engine startup procedures, warm-up sequences, and throttle management are documented to support reliable operation across varying load conditions. The document includes specifications for all major systems: the Caterpillar diesel engine, dual hydrostatic pumps with 4,000 psi relief settings, planetary final drives, and the molded rubber track assembly with internal drive lugs.
Proper maintenance intervals are documented for hydraulic fluid and filter changes every 250–500 hours, engine oil service every 500 hours, and planetary oil changes following the critical 50-hour break-in period. Grease point locations for the loader assembly—including main hinge points, lift cylinder ends, and quick-attach mechanisms—are illustrated for daily lubrication. Track tension adjustment procedures, radiator and oil cooler cleaning protocols, and air cleaner element servicing guidelines are provided with step-by-step instructions. The manual documents procedures for track removal and installation, bogie carriage service, wheel tube removal, end tube service, and sprocket removal with bearing plate techniques.
Troubleshooting reference tables address common operational issues including starter engagement problems, rough engine running, track responsiveness failures, attachment operation malfunctions, hot oil indicator activation, loader lifting capacity limitations, pressure irregularities, and track derailment scenarios. The document provides comprehensive wiring schematics, connector pinouts, electrical harness layouts, and power distribution diagrams for diagnostics and circuit tracing. Hydraulic system pressure testing procedures and charge pressure verification are included.
The manual documents torque specifications for the planetary sprocket lug nuts to ensure proper fastener fatigue prevention.
An illustrated parts manual with 59 pages identifies and catalogs components across all major assemblies: seat structure, rollcage and lighting, fuel tank, hydraulic filter tower, battery compartment, console assemblies, transmission linkage, hydraulic valve systems, cooling components, engine mounting, suspension and track drive assemblies, loader structure, and quick-attach mechanism, with corresponding ASV part numbers and manufacturer references.
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