2015 ASV RC60 Rubber Track Loader Master Service Manual

The ASV RC60 Master Service Manual covers the 2015 rubber track loader in 15 chapters, with maintenance, troubleshooting and component repair procedures. Control descriptions and hydraulic diagrams distinguish the standard joystick arrangement from optional Case controls.

• Operator enclosure and chassis: Removal and installation of the light bar, ignition switch, console gauge/warning panel, lap bar gas assist spring, seat and fuel-sending unit.

• Cooling and reservoir: Radiator/oil cooler removal, filter manifold service, reservoir gauge replacement, suction screen removal and hydraulic reservoir cleaning.

• Hydrostatic drive and controls: Tandem pump and auxiliary gear pump removal, pump drive coupler replacement, joystick service, float magnet replacement and leveling valve procedures.

• Undercarriage and loader: Track replacement, wheel and sprocket bearing work, drive motor removal, lift/tilt cylinder replacement and quick-coupler block service.

• Hydraulic testing and troubleshooting: Charge-pressure checks, auxiliary pressure adjustment and fault charts for starting, travel, loader operation, auxiliary flow and float problems.

• Routine maintenance: Engine oil and filters, hydraulic fluid, fuel-water separator, air cleaner, track tension, lubrication schedules and fuel-system bleeding.

Suited to mechanics with component-service experience and access to hydraulic test equipment; the pressure-check chapter calls for manufacturer assistance before those procedures.

Control Layouts, Diagrams and Fault Finding

The standard controls separate loader and travel functions between the joysticks. With optional Case controls, each lever operates its corresponding track, while sideways movement controls the boom or bucket. These distinctions help match the hydraulic diagrams to the controls installed on the machine.

Five hydraulic illustrations cover the Filtering and Cooling System, standard Auxiliary Circuit System and Drive Loop System, plus the auxiliary and drive arrangements for Case controls. The Electrical Attachment Outlet view identifies connector lettering, grounds and seat-switch connections.

Troubleshooting separates no-crank and crank/no-start faults from loss of hydraulics, loss of travel, one-way auxiliary flow and float complaints. Operator-presence switch checks help distinguish an interlock fault from a hydraulic supply problem before components are removed. Additional scenarios address charging faults, hydraulic overheating and track popping.

Component Removal and Repair Scope

Engine coverage addresses Cat 3024CT specifications, routine service and basic starting problems. Internal engine overhaul is outside this manual’s scope.

The hydrostatic chapter concentrates on removing and installing the tandem pump, auxiliary gear pump and pump drive coupler. Lift and tilt cylinders are also handled as complete assemblies; these sections do not contain internal pump or cylinder rebuilding procedures.

Loader-control work includes the Husko loader valve and separate leveling valve. Photographs show hydraulic connections and component access, with removal and installation procedures for the joysticks and loader float magnet.

Fuel sender and reservoir: Fuel-sender service notes explain how crossed hoses prevent running, crossed wires disable the gauge, and careless handling can damage the float. Reservoir access-cover instructions warn that fully removing the retaining bolt lets the clamping disk fall into the tank.

Undercarriage work: Required equipment includes a wheel extractor, track tool and thread/seal protector. Sprocket rollers can be replaced without removing the track. Separate procedures address the sprocket bearing plate, sprocket and drive motor.

Maintenance and Service Precautions

Maintenance schedules distinguish normal and severe engine-oil service and list fluid capacities and lubricant requirements. Fuel-system coverage includes bleeding after running out of fuel. Track maintenance explains tension adjustment and the deflection check.

Heavy machinery servicing involves high-pressure fluid injection risks; hydraulic pressure relief and the manufacturer’s designated safety procedures remain essential before physical work.

Examples of Pump and Fastener Specifications

These figures are a small selection of the hydraulic and assembly data included in the manual.

The Rexroth tandem drive-pump specification lists 33.2 gpm at 2,800 rpm high idle. Charge-pressure checks use a 400–450 psi range with the engine warmed up and at wide-open throttle.

The critical torque list distinguishes dry drive-motor mounting bolts at 160 ft-lb from dry bogie-wheel retaining nuts at 125 ft-lb.

Searchable Chapter Text and Diagram Detail

Search, bookmarks and illustrations: Chapter text is searchable, and embedded bookmarks link to the main sections and many individual procedures. Labels within the illustrated diagrams are not searchable. Small labels in the auxiliary hydraulic drawings are faint and require zooming; the electrical connector view is slightly soft but legible.

Supplied as one printable English-language PDF with 84 pages total. That total already includes the title page, two contents pages, five blank pages and a decorative back cover.