ASV RC60 Rubber Track Loader Service Manual

Troubleshooting, parts diagrams, and service data for ASV RC60 Rubber Track Loader, including engine, transmission, hydraulics, and undercarriage systems. Part Number: ASV-Posi-Track-RC-60-Track-Loader-Service.pdf

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Document Details

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Document Number / Seller:
30813 / Jerry Williams
File Size:
19.78 MB
File Type:
PDF
Language:
English
Pages:
84
Printable:
Yes
Category:
Track Loader
Last updated / verified
Dec 19, 2025

Models Covered & Key Technical Specifications

Consolidated Calibration Manual: Track Loader Official ASV RC60 Rubber Track Loader Diagnostics & Service Manual - Authorized Operations & Repair Operations-Manual

Specification-Class: ASV RC60 Rubber Track Loader // Engineering-Base: Track Loader / Hydraulic Logic // Unit-Designations: Service Manual

Performance-Element Rating Calibration-Spec
Engine Specs 60 hp 190 Nm Torque
Hydraulic Pressure 3000 psi 20,684 kPa
Transmission Flow 33.2 GPM 125 LPM
Fuel Filter Change 500 hrs Per Manufacturer
Hydraulic Filter 250 hrs Per Manufacturer
Track Tension As Needed Check 25 hrs

Service sections detail operation, maintenance, and troubleshooting for the ASV RC60. This manual contains critical information on engine specifications, transmission systems, hydraulic circuits, and undercarriage components. It also provides detailed procedures for electrical systems and operator enclosure maintenance.

Engine and Transmission Systems

Explore detailed procedures for engine oil changes and related specifications, ensuring optimal performance. Learn about transmission disassembly, including pump and motor components, and the drive loop system.

Hydraulic and Undercarriage Systems

Discover comprehensive guidance on hydraulic reservoir maintenance, including filter and gauge procedures. This section covers the undercarriage assembly, encompassing wheel, sprocket, and track removal and installation.

Maintenance and Troubleshooting Procedures

This manual documents torque specifications for transmission mounting bolts to ensure proper pressure slip prevention. It also provides extensive troubleshooting guides for common issues, ensuring your machine remains in top working condition.

Professional Workshop Service Manual & Technical Specifications

Consolidated Calibration Manual: Track Loader Official ASV RC60 Rubber Track Loader Diagnostics & Service Manual - Authorized Operations & Repair Operations-Manual

Specification-Class: ASV RC60 Rubber Track Loader // Engineering-Base: Track Loader / Hydraulic Logic // Unit-Designations: Service Manual

Performance-Element Rating Calibration-Spec
Engine Specs 60 hp 190 Nm Torque
Hydraulic Pressure 3000 psi 20,684 kPa
Transmission Flow 33.2 GPM 125 LPM
Fuel Filter Change 500 hrs Per Manufacturer
Hydraulic Filter 250 hrs Per Manufacturer
Track Tension As Needed Check 25 hrs

This Service Manual provides comprehensive coverage for the ASV RC60 Rubber Track Loader, detailing diagnostics, repair, and maintenance operations. It serves as an authorized resource for understanding and servicing the machine's complex systems.

Engine and Transmission Systems

Sequentially establishing engine oil specifications and maintenance intervals is crucial for longevity. This manual details procedures for the transmission and drive systems, including pump and coupler components, ensuring efficient power transfer.

Hydraulic and Undercarriage Systems

Master the maintenance of the hydraulic reservoir and related components, such as filters and gauges. Detailed instructions for undercarriage disassembly and assembly, covering wheels, sprockets, tracks, and drive motors, are provided.

Operator Enclosure and Electrical Systems

Guidance is provided for the disassembly and assembly of the operator enclosure, including light bar and ignition switch procedures. Electrical system checks and troubleshooting are also covered.

This manual documents torque specifications for transmission mounting bolts to ensure proper pressure slip prevention.

FAQ

Confirm the **recommended** diagnostic procedures for hydraulic system faults? keyboard_arrow_down

16.3 gallons per minute is the minimum attachment rating, and 3000 PSI is the minimum required for diagnostic pressure checks when troubleshooting hydraulic issues.

What tools are **calibrated** for fluid capacity requirements? keyboard_arrow_down

8 gallons (30 L) is the capacity for ASV Posi-Lube Hydraulic Oil as specified in the maintenance schedule for hydraulic fluid changes.

Identify the **applicable** component identification for track tension? keyboard_arrow_down

Track tension should be checked every 25 hours and adjusted as needed, with a deflection limit of 0.75 inches between the track and a straightedge.

What procedures are **exact** for engine oil specifications? keyboard_arrow_down

10W30 (at -4°F to 104°F) is the recommended Caterpillar Diesel Engine Oil specification, alongside ASV Posi-Lube Heavy Duty Diesel Engine Oil – 10W30, for optimal engine performance.

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Reviews (4)

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The manual is incredibly detailed and easy to follow. I had a smooth download process with a quick email response. Perfect for maintaining my loader!
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I appreciate the clear instructions and safety protocols included. Downloading was a breeze, and I received my manual almost instantly. Great service!
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Rated 4 out of 5 stars
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New
This service manual covers everything I needed. The download link was sent promptly, and the customer support was very helpful when I had questions. Highly recommend!