2005-2013 Yamaha T135SE/T135S Service Manual

Diagnostic procedures and component service for Yamaha T135SE/T135S models. Covers engine, chassis, and electrical systems. Ref: 5YP1/5YP2.

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Yamaha Motorbike manual preview - 2005-2013 Yamaha T135SE/T135S Service Manual

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Document Details

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Document Number / Seller:
30890 / Stephanie Martinez
File Size:
10.49 MB
File Type:
PDF
Language:
English
Pages:
350
Printable:
Yes
Category:
Motorbike
Last updated / verified
Apr 3, 2025

Models Covered & Key Technical Specifications

Yamaha T135SE / T135S Repair & Maintenance Manual: Yamaha T135SE / T135S Repair & Maintenance Manual - Maintenance, Repair and Technical Overview Technical-Briefing Maintenance-Category: Engine // Asset-ID: T135SE/T135S Logic // Design-Core: 134.4 cc Engine Specifications.

  • Approved Electrical Load: 12 V 5 AH establishes the electrical system's power capacity Standards.
  • Baseline Engine Type: Liquid-cooled 4-stroke, SOHC sets the core engine architecture Topology.
  • Primary Thermal Rating: 560 kPa (80 psi) is specified as the standard compression pressure Framework.
  • General Tank Capacity: The fuel tank capacity governs 4.0 L for optimal operation Margin.
  • Certified Print Quality: 0.8 – 0.9 mm (0.031 – 0.035 in) establishes the spark plug gap Parameters.
  • Reference Print Quality: 1300 – 1500 r/min defines the engine idling speed Protocol.

Professional Workshop Service Manual & Technical Specifications

Yamaha T135SE / T135S Repair & Maintenance Manual: Yamaha T135SE / T135S Repair & Maintenance Manual - Maintenance, Repair and Technical Overview Technical-Briefing

Maintenance-Category: Engine // Asset-ID: T135SE/T135S Logic // Design-Core: 134.4 cc Engine Specifications.

Identifier Value Calibration-Data
Engine Displacement 134.4 cm³ 8.20 cu.in
Compression Ratio 10.9 : 1 -
Carburetor Type VM22/1 -
Transmission Type Constant mesh 4 speed -
Front Brake Type Single disc brake -
Rear Brake Type Drum brake -

Outlining the operational framework across engine, chassis, and electrical systems. This manual provides comprehensive procedures for maintenance, diagnostics, and component-specific repairs. Key sections cover engine tuning, brake system servicing, electrical troubleshooting, and chassis component adjustments, ensuring a thorough understanding of the vehicle's mechanics.

Engine Systems

This section details engine diagnostics, including valve clearance adjustments, idling speed calibration, and compression testing. It covers engine oil changes, filter checks, and exhaust system inspections, providing a comprehensive overview of engine maintenance processes.

Chassis and Drivetrain

Documentation includes procedures for adjusting rear brake systems, checking front brake pads and rear brake shoes, and servicing the hydraulic brake system. It also covers drive chain adjustment and lubrication, as well as steering head and front fork checks, to ensure optimal chassis performance.

Electrical System and Troubleshooting

Guidance is provided for checking and charging the battery, inspecting fuses, and replacing headlight bulbs. The manual includes a detailed troubleshooting guide to assist in identifying and resolving common issues, contributing to a complete repair process.

Documents torque specifications for flange face sealing to ensure proper assembly and function.

FAQ

What **tools** are designated for adjustment procedures? keyboard_arrow_down

A thickness gauge is used for measuring valve clearance, and a Tappet adjusting tool (90890-01311) is required for making adjustments. Specific torque values for locknuts are also provided.

Identify the **critical** pressure specifications for this model. keyboard_arrow_down

Cold tire pressure specifications include 200 kPa (29 psi) for the front and 225 kPa (33 psi) for the rear. Engine compression pressure (Standard) is 560 kPa (80 psi) at 500 r/min.

What **procedures** are required for the assembly sequence? keyboard_arrow_down

Assembly requires careful attention to component alignment, lubrication of moving parts with specified lubricants like engine oil and lithium-soap-based grease, and torquing bolts to specified values. For instance, the crankshaft installation involves specific tools and lubrication steps, and the final assembly of the cylinder head requires a specific tightening sequence.

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Reviews (5)

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This manual has everything you need to know about maintaining my T135S. The troubleshooting section is particularly helpful!
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The detailed instructions made it easy for me to perform my own repairs. Highly recommend this manual!
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I received the download link almost instantly after purchase. The support team was quick to respond to my questions. Great service!
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Rated 4 out of 5 stars
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The email with the download link arrived promptly, and I had no issues accessing the manual. Really appreciated the quick support!