1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual

Service manual for Sea-Doo GSX 5620 and GTX 5640 watercraft models from 1996. Provides detailed information and procedures for maintenance and repair. Part Number: 219 100 034

4.5starstarstarstarstar_half(4)
visibility Preview Available
Bombardier 1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual manual page preview - page 1 of

Sample pages from the 1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual manual

Bombardier 1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual manual preview page 1 - thumbnail
Bombardier 1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual manual preview page 2 - thumbnail
Bombardier 1996 Sea-Doo GSX 5620 / GTX 5640 Service Manual manual preview page 4 - thumbnail
info_outline Click thumbnails to preview different pages
$16.35 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Bombardier Models Covered & Key Technical Specifications

Models: 1996 Sea-Doo GSX 5620, 1996 Sea-Doo GTX 5640
Sub-models / Variants: 2-passenger (GSX), 3-passenger (GTX), 787 Engine variant
Build Years: 1996
Serial Numbers: 219 100 034
Technical Data:

  • Engine: Bombardier-Rotax 787
  • Cylinders: 2
  • Displacement: 781.6 cm³ (47.7 in³)
  • Bore: 82 mm (3.228 in)
  • Stroke: 74 mm (2.99 in)
  • Corrected Compression Ratio: 5.9:1
  • Fuel Type: Regular unleaded (87 octane minimum)
  • Fuel Tank Capacity: 56.5 L (15 US gal)
  • Cooling System: Open circuit - direct flow from jet propulsion unit
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
30894 / Patrick Owens
File Size:
21.40 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Sea-Doo
Last updated / verified
Feb 20, 2025

Bombardier Manual Features & Content Preview

1996 Sea-Doo GSX and GTX Service Supplement

  • Covers 1996 Sea-Doo GSX 5620 and GTX 5640 watercraft, documenting engine-specific modifications and system-level differences for the 787 engine platform
  • Official Bombardier publication P/N 219 100 034, 1996 edition
  • Contains 47 technical illustrations, 6 electrical system schematics, 15 exploded-view parts diagrams, and detailed tightening torque specifications for engine and hull components
  • Files are available to download immediately upon order completion
  • Print-ready document layout with standard A4 and letter-size page sizing
  • This 1996 supplement is the designated source for model-specific workshop manual service procedures when used alongside the base Sea-Doo Shop Manual P/N 219 100 031

Technical Documentation Scope

This manual provides necessary technical details for the GSX 5620 and GTX 5640 watercraft. Sections include electrical systems, specifically instruments, accessories, and complete wiring schematics. The propulsion system coverage focuses on the 1996 GTX reverse system, while the hull and body section documents component installation, maintenance of seals, and seat adjustments. Additional sections detail the specifics of the 1996 Sea-Doo GSX and GTX steering system assembly and alignment requirements.

Technical Data Preview

The 1996 Sea-Doo GSX and GTX technical data includes tight tolerance specifications for the Rotax 787 powerplant. Engine assembly values, such as the cylinder head warpage maximum of 0.05 mm, are provided in the technical tables. The 1996 Sea-Doo GTX 5640 fuel tank capacity is documented at 56.5 liters. Magneto generator output is listed at 180 W at 6000 RPM in the electrical reference section. Monitoring beeper trigger temperatures for both models are specified at 96–99°C (205–210°F).

Reference only — always consult a certified technician before performing service on this equipment. This official 100-page Bombardier publication provides the required service data for the 1996 Sea-Doo GSX 5620 and GTX 5640, covering the Rotax 787 engine, propulsion, steering, and electrical system diagnostics.

Manual FAQ, Purchase & Download Details

Can I view the exploded views and component breakdown illustrations for the reverse and steering systems in this manual? keyboard_arrow_down

Yes, the manual includes detailed exploded views and parts illustrations for both the reverse and steering systems. These diagrams show the arrangement of components to help identify parts and their specific locations.

Which chapters contain technical reference data for tightening specifications and clearance values? keyboard_arrow_down

Section 05, titled Technical Data, contains reference categories including clearance data, end play specifications, and tolerance information for the covered watercraft models.

What documentation cues identify the version and publication details of this service manual? keyboard_arrow_down

Document is identified as a Service Manual Supplement, specifically referencing the publication number 219 100 034. It is designed to be used in conjunction with the primary Sea-Doo shop manual.

Does this manual contain tables for fuel level resistance values or other electrical sensor data? keyboard_arrow_down

Electrical System section includes comprehensive specification tables that list fuel level, lake temperature, and exterior temperature sensor resistance values for accuracy references.

Are wiring diagrams or electrical harness references included within the document? keyboard_arrow_down

Manual contains a dedicated section for wiring diagrams to assist with electrical system identification. It also provides reference information for harness connections and components used in the instrument and accessory systems. These electrical resources cover the specific requirements for the documented watercraft models.

Customer Reviews

Read what our customers say about this Bombardier Sea-Doo manual and share your own experience.