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2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 1
2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 2
2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 3
2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 4
2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 5
2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual Preview image 6

2005-2010 KTM 250 SX-F, EXC-F, EXC-F SIIX DAYS XCF-W, XC-F, SXS-F service manual

Models covered in this manual:

KTM Sportmotorcycle AG

  • 5018 PDS 2003
  • 4860 MX Multi Adjuster 2003
  • WP SHOCK ABSORBER 5018 DCC 5018 SXS 5018 SMR
  • Wp Fork 4860 Mxma Closed Cartridge
  • 2005 KTM 250 SX-F
  • 2005 KTM EXC-F
  • 2005 KTM EXC-F SIIX DAYS XCF-W
  • 2005 KTM XC-F
  • 2005 KTM SXS-F
  • 2006 KTM 250 SX-F
  • 2006 KTM EXC-F
  • 2006 KTM EXC-F SIIX DAYS XCF-W
  • 2006 KTM XC-F
  • 2006 KTM SXS-F
  • 2007 KTM 250 SX-F
  • 2007 KTM EXC-F
  • 2007 KTM EXC-F SIIX DAYS XCF-W
  • 2007 KTM XC-F
  • 2007 KTM SXS-F
  • 2008 KTM 250 SX-F
  • 2008 KTM EXC-F
  • 2008 KTM EXC-F SIIX DAYS XCF-W
  • 2008 KTM XC-F
  • 2008 KTM SXS-F
  • 2009 KTM 250 SX-F
  • 2009 KTM EXC-F
  • 2009 KTM EXC-F SIIX DAYS XCF-W
  • 2009 KTM XC-F
  • 2009 KTM SXS-F
  • 2010 KTM 250 SX-F
  • 2010 KTM EXC-F
  • 2010 KTM EXC-F SIIX DAYS XCF-W
  • 2010 KTM XC-F
  • 2010 KTM SXS-F

File specifications

File size: 28.24 MB
File type: RAR
Language: English

Printable: Yes
Estimated download time: 0.58 Minutes
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Product Information

Table of Contents

1. Introduction

  • General Information
  • Safety Precautions
  • Model Identification

2. Exploded View

  • Front Fork
  • Rear Shock
  • Engine Components
  • Electrical System

3. Disassembly Forkleg

  • Removal of Forkleg
  • Disassembly of Forkleg Components

4. Disassembly Cartridge

  • Cartridge Removal
  • Disassembly of Cartridge Components

5. Disassembly Compression Holder

  • Compression Holder Removal
  • Disassembly of Compression Holder Components

6. Assembling Compression Holder

  • Reassembly of Compression Holder Components
  • Installation of Compression Holder

7. Disassembly Tap Rebound

  • Rebound Tap Removal
  • Disassembly of Rebound Tap Components

8. Assembling Tap Rebound

  • Reassembly of Rebound Tap Components
  • Installation of Rebound Tap

9. Assembling Cartridge

  • Reassembly of Cartridge Components
  • Installation of Cartridge

10. Assembling Forkleg

  • Reassembly of Forkleg Components
  • Installation of Forkleg

11. Engine

  • Engine Removal
  • Engine Disassembly
  • Engine Inspection
  • Engine Reassembly
  • Engine Installation

12. Fuel System

  • Fuel Tank Removal
  • Carburetor Disassembly
  • Fuel Pump Inspection
  • Fuel System Reassembly

13. Cooling System

  • Radiator Removal
  • Water Pump Disassembly
  • Cooling System Inspection
  • Cooling System Reassembly

14. Electrical System

  • Battery Inspection
  • Wiring Harness Inspection
  • Electrical Components Testing
  • Electrical System Reassembly

15. Transmission

  • Transmission Removal
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Reassembly
  • Transmission Installation

16. Suspension

  • Front Suspension Inspection
  • Rear Suspension Inspection
  • Suspension Adjustment
  • Suspension Reassembly

17. Brakes

  • Brake System Inspection
  • Brake Pad Replacement
  • Brake Fluid Replacement
  • Brake System Reassembly

18. Wheels and Tires

  • Wheel Removal
  • Tire Replacement
  • Wheel Inspection
  • Wheel Installation

19. Frame and Bodywork

  • Frame Inspection
  • Body Panel Removal
  • Body Panel Installation

20. Maintenance Schedule

  • Periodic Maintenance Chart
  • Lubrication Points
  • Maintenance Procedures

21. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Suspension Troubleshooting
  • Transmission Troubleshooting

22. Wiring Diagrams

  • Electrical Schematic
  • Wiring Diagram

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