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2010-2013 Hisun HS800 service manual

Models covered in this manual:

HS 800 / HiSun Motors, HS800, HS800UTV, HS800ATV

  • Engine: V-TWIN Engine
  • Production/model years: 2010, 2011, 2012, 2013

File specifications

File size: 58.93 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.21 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  • General Information
  • Warnings, Cautions and Notes
  • Description
  • Identification Code
    • Frame No.
  • Serial Numbers
    • Engine No.
    • Frame No.
  • Safety
    • Handling gasoline safely
    • Cleaning parts
    • Warning labels
  • Shop Supplies
    • Lubricants and Fluids
    • Sealant
    • Cleaning, Degreasers and solvents
    • Gasket sealer
    • Thread locking compound
  • Basic Tools
    • Screwdrivers
    • Wrenches
    • Adjustable wrenches
    • Socket wrenches, ratchets and handles
    • Impact drivers
    • Allen wrenches
    • Torque wrenches
    • Torque adapters
    • Pliers
    • Snap ring pliers
    • Hammers
    • Ignition grounding tool
  • Precision Measuring Tools
    • Feeler gauge
    • Calipers
    • Micrometers
    • Adjustments
    • Care
    • Metric micrometer
    • Standard inch micrometer
    • Telescoping and small bore gauges
    • Compression gauge
    • Dial indicators
    • Multimeter
  • Electrical System Fundamentals
    • Voltage
    • Resistance
    • Amperage
  • Basic Service Methods
    • Removing frozen fasteners
    • Removing broken fasteners
    • Repairing damaged threads
    • Stud Removal/Installation
    • Removing heads
    • Bearings
      • Removal
      • Installation
      • Interference fit
      • Seal replacement
  • Storage
    • Storage area selection
    • Preparing the motorcycle for storage
    • Returning the UTV to service
  • Troubleshooting
  • Engine Principles and Operating Requirements
    • Starting the Engine
      • Engine is cold
      • Engine is warm
      • Starting the engine after a fall or after the engine stalls
      • Flooded engine
      • Engine cold with air temperature
      • Engine cold with air temperature above 35°C (95°F)
      • Engine cold with air temperature below 10°C (50°F)
      • Starting the engine after a fall or after the engine stalls
    • Engine Will Not Start
      • Diagnosing the problem
      • Spark test
      • Engine does not turn over or turns over slowly
      • Engine turns over but fails to start
    • Poor Engine Performance
      • Engine exhausts black smoke or has weak acceleration
      • Engine backfires, cuts out, misfires during acceleration
      • Poor low speed or idle performance
      • Engine idles poorly or idles roughly
      • Engine stalls
      • Poor low speed performance
      • Poor high speed performance
    • Fuel System
      • Rich mixture
      • Lean mixture
    • Engine
      • Engine smoke
        • Black smoke
        • Blue smoke
        • White smoke or steam
      • Engine low compression
      • Engine overheating (cooling system)
      • Engine overheating (engine)
      • Engine noises
      • Power loss
    • Engine Lubrication
      • High Oil Consumption or Excessive
        • Exhaust smoke
        • Low oil pressure
        • High oil pressure
        • No oil pressure
        • Oil contamination
  • Cylinder Leak Down Test
    • Preliminary checks and precautions
    • Internal component replacement
    • Test equipment
    • Arrestor
    • Self-powered test light
    • Ohmmeter
    • Jumper wire

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