1956-1970 Johnson Evinrude 1.5 hp - 40 hp outboard service manual

Table of Contents

General Information

• Identification
• Safety Precautions
• Maintenance Schedule

Engine

• Specifications
• Engine Removal
• Engine Disassembly
• Engine Inspection
• Engine Assembly
• Engine Installation
• Cooling System
• Lubrication System

Fuel System

• Fuel Tank
• Fuel Lines
• Fuel Pump
• Carburetor
• Fuel Filter
• Fuel System Troubleshooting

Ignition System

• Magneto System
• Ignition Coil
• Spark Plugs
• Points and Condenser
• Timing Adjustment
• Ignition System Troubleshooting

Electrical System

• Battery
• Charging System
• Starting System
• Lighting System
• Wiring Diagram
• Electrical System Troubleshooting

Gearcase

• Gearcase Removal
• Gearcase Disassembly
• Gearcase Inspection
• Gearcase Assembly
• Propeller Shaft
• Gearcase Installation
• Gearcase Troubleshooting

Propeller

• Propeller Removal
• Propeller Inspection
• Propeller Installation
• Propeller Selection

Cooling System

• Water Pump
• Thermostat
• Coolant Hoses
• Cooling System Troubleshooting

Steering and Controls

• Steering Mechanism
• Throttle Controls
• Shift Controls
• Steering and Controls Troubleshooting

Chassis and Frame

• Motor Mounts
• Engine Brackets
• Frame Inspection
• Frame Repair

Maintenance

• Scheduled Maintenance
• Lubricants and Fluids
• Torque Specifications
• Periodic Checks and Adjustments

Troubleshooting

• Engine Troubleshooting
• Fuel System Troubleshooting
• Ignition System Troubleshooting
• Electrical System Troubleshooting
• Gearcase Troubleshooting
• Cooling System Troubleshooting
• Steering and Controls Troubleshooting
• Propeller Troubleshooting

Appendix

• Special Tools
• Service Bulletins
• Technical Specifications

Index

• The price of this manual, handbooks, and repair guides are not set by our marketplace, but by the seller of the manuals themselves, so it is possible that the same manual is offered at a different price on another page here. Please compare prices before deciding to purchase.
• For many of our manuals, there are comments and ratings from other users at the end of the detail page to make your purchase decision easier. Please leave a review after your purchase to help other users make their purchasing decision.
• Don't hesitate and download the repair manual you need now. You get a lifetime guarantee for the download, as described in our FAQs at FAQs.
• To contact the seller of the manual, please use our contact form Contact Form and we will forward your request or take care of it directly.