2008 Evinrude/Johnson 40-65 HP E-TEC Outboard Motor Service Manual
Wiring diagrams, specifications, and repair sequences for Evinrude/Johnson E-TEC Outboard 40-65 HP models, including internal EMM functions and diagnostic procedures.
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Models Covered & Key Technical Specifications
Evinrude/Johnson 40-65 HP E-TEC Outboard 2008 Service Manual
Service Manual for Evinrude/Johnson E-TEC Outboards (2008) | Evinrude/Johnson Repository Folder.
- Established Thermal Rating: 212°F (100°C) establishes the maximum operating temperature limit.
- Reference Feed Speed: 52.7 cu. in. (864 cc) defines the engine displacement.
- Certified Footprint Data: 3.601 in (91.47 mm) is the standard bore measurement.
- Factory Securement Values: 800 CCA (1000 MCA) below 32° F (0° C) specifies the minimum battery requirement.
- Integral Lubrication: Evinrude/Johnson XD100, XD50, or XD30; or NMMA TC-W3 certified oil is used for lubrication.
- Specific Climate Parameters: 11 psi minimum @ 5000 RPM governs the water pressure.
Professional Workshop Service Manual & Technical Specifications
Evinrude/Johnson 40-65 HP E-TEC Outboard 2008 Service Manual: Evinrude/Johnson E-TEC Outboard 40-65 HP — E40DRLSCB, E40DPLSCB, E40DTLSCS, E50DPLSCB, E50DTLSCS, E60DPLSCB, E60DTLSCS, E65WDRLSCS, E65WDRYSCS Service Manual (2008) & Repair Guide Specification-Set
Asset-ID: E40DRLSCB // Serial-Range: 2008 // Model-Designation: 40-65 HP
Service sections detail the following systems and procedures:
- Suspension service documentation covers lubrication for the swivel bracket and trailering bracket.
- Disassembly instructions are documented for the thermostat and pressure relief valve.
- Wear limits are specified for the propeller shaft splines.
- System operation descriptions cover the oil injection pump and its electrical circuit.
- The documentation addresses fuel lift pump operation and fuel filter service.
| Technical Specs Table: | Identifier | Operational-Logic | Validation-Data |
|---|---|---|---|
| Engine Type | Two-Cycle | In-line | |
| Displacement | 864 cc | 52.7 cu. in. | |
| Ignition Type | Capacitor Discharge | EMM Controlled | |
| Gear Ratio | .375 | 12:32 | |
| Fuel Capacity | 450 ml | 15.2 fl. oz. | |
| Trim Range | 15° | 0° |
Safely establishing the correct operating parameters is crucial for engine longevity. This manual provides thorough coverage of all systems, including detailed procedures for the fuel, oil, and cooling systems. Torque specifications for critical components are included to ensure proper reassembly and structural misalignment prevention.
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