2007 Evinrude E-TEC 40-60 HP Outboard Service Manual (P/N 382861)
356 Pages • 26.87 MB • Instant, Printable PDF
Evinrude Models Covered & Key Technical Specifications
Models: Evinrude E-TEC 40 HP, Evinrude E-TEC 50 HP, Evinrude E-TEC 60 HP
Sub-models / Variants: E40DRLSUM, E40DPLSUM, E50DPLSUM, E60DPLSUM, Rope Start, Electric Start, Tiller, Remote, 20-inch shaft
Model Years: 2007
Technical Data:
- Engine displacement: 52.7 cu. in. (864 cc)
- Engine type: In-line, 2-cylinder, two-cycle
- Idle RPM in gear: 800 ± 50 RPM
- Idle RPM in neutral: 750 ± 50 RPM
- Full throttle operating range: 5000–6000 RPM (40 HP), 5500–6000 RPM (50-60 HP)
- Minimum fuel lift pump pressure: 3 psi (21 kPa)
- Thermostat setting: 143°F (62°C)
- Gear ratio: 12:32 (0.375)
Evinrude Manual Features & Content Preview
- Covers 2007 Evinrude E-TEC 40 HP, 50 HP, and 60 HP 2-cylinder outboard models in rope and electric start configurations.
- Official BRP manufacturer publication P/N 382861 provides the baseline for service and installation.
- Contains over 150 illustrated diagrams, fuel system schematics, and detailed torque specification charts for major engine components.
- Includes an 85-page Engine Management Module (EMM) diagnostic section detailing software-based service parameters.
Procedural Documentation
The 2007 Evinrude E-TEC 40-60 HP service manual details vital maintenance and configuration data for the BRP-designed outboard line. It clearly documents the predelivery procedures required to properly commission these motors. You will find comprehensive layouts for cable, hose, and wire routing alongside critical battery setup requirements. Working on marine electrical and fuel systems involves inherent risks, so technicians must always disconnect the power supply and ensure proper ventilation before handling high-pressure fuel lines or the EMM. Chapters break down the function of the Engine Management Module to provide reliable guidance on monitoring real-time data, interpreting service codes, and configuring injectors via proprietary diagnostic software.
Engine and Rigging Specifications
This reference manual serves as the primary technical resource for the 52.7 cubic inch E-TEC powerhead and factory rigging protocols. It outlines precise mechanical data, including bore and stroke dimensions of 3.601 in. by 2.588 in. and piston ring end gaps of 0.011-0.023 in. Torque specifications for critical fasteners are documented extensively throughout the guide, ranging from No. 6 up to 7/16 inch. To ensure peak performance, the documentation highlights a minimum fuel lift pump pressure of 3 psi and a thermostat operating temperature of 143°F. Electrical demands are clearly mapped out, requiring a minimum of 640 CCA for standard operation and up to 800 CCA for reliable cold-weather starting.
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