2007 Evinrude E-TEC 40-60 HP Outboard Service Manual

Wiring diagrams, specifications, and repair sequences for 40, 50, and 60 HP Evinrude E-TEC models. Ref: E40DRLSUM, E40DPLSUM, E50DPLSUM, E60DPLSUM.

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Document Details

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Document Number / Seller:
29354 / Deborah Young
File Size:
26.87 MB
File Type:
PDF
Language:
English
Pages:
356
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Oct 22, 2025

Models Covered & Key Technical Specifications

2007 Evinrude E-TEC 40-60 HP Outboard Service Manual

This manual covers service information on all 2-cylinder, 52.7 cubic inch, Evinrude E-TEC models. Covers 40 HP, 50 HP, 60 HP Evinrude E-TEC models.

  • Documented Technical Data: 52.7 cu. in. (864 cc) displacement provides the core engine capacity.
  • Calibrated Energy Draw: 640 CCA (800 MCA) or 800 CCA (1000 MCA) minimum battery requirements ensure reliable starting.
  • Authorized Environmental Range: 143°F (62°C) thermostat setting maintains optimal operating temperatures.
  • Maximum System Requirements: 11 psi minimum water pressure at 5000 RPM ensures adequate cooling.
  • System Native Resolution: QC12PEPB spark plug set at a 0.028 ± .003 in. (0.71 mm) gap is specified for ignition.
  • Principal Fit Tolerances: Gear ratios of 12:32 (.375) are utilized for efficient power transfer.

Professional Workshop Service Manual & Technical Specifications

Evinrude E-TEC 40-60HP (2007) Service Manual: Comprehensive Outboard Service Manual Diagnostic-Reference

Architecture-Focus: Engine-Specific // System-Identifier: Outboard Motor / E-TEC Logic // System-Identifier: 2-Stroke Design. Effectively mandating proper maintenance and repair procedures, this manual offers a comprehensive guide for technicians working on Evinrude E-TEC outboard motors. It details engine specifications, troubleshooting, and component-specific guidance.

Documentation sections include:

  • Procedures for cooling system maintenance and flushing.
  • Specifications for ignition system components and troubleshooting.
  • Systems analysis covering electrical circuits and diagnostic procedures.
  • Procedures for fuel system testing and component servicing.
Technical Specs Overview Section Details
Engine Type In-line, 2 Cylinder, Two-Cycle
Displacement 52.7 cu. in. (864 cc)
Power Output 40 HP (30 kw) @ 5500 RPM, 50 HP (37 kw) @ 5750 RPM, 60 HP (45 kw) @ 5750 RPM
Minimum Battery Requirement 640 CCA (800 MCA) or 800 CCA (1000 MCA) below 32°F (0°C)
Ignition Timing EMM Controlled
Gear Ratio 12:32 (.375)
Fuel System Pressure 20 to 30 psi (138 to 207 kPa)
Oil Injection Rate TC-W3 or XD100 oil

This manual documents torque specifications for various components to ensure proper assembly and reliable performance.

FAQ

Check the **standard** torque specifications for engine mounting. keyboard_arrow_down

40 ft. lbs. (54 N·m) is the recommended torque for outboard mounting bolts and nuts.

What does the **necessary** fuel filter procedure involve? keyboard_arrow_down

Replace the fuel filter as part of routine maintenance; inspect it for water and clean or replace as needed.

Reference the **recommended** oil for Evinrude E-TEC models. keyboard_arrow_down

Evinrude/Johnson XD100 outboard oil is preferred, or any oil meeting NMMA TC-W3 certification is acceptable.

What are the **calibrated** assembly sequence steps for the starter? keyboard_arrow_down

After re-installing the solenoid, coat all wires and terminals with Black Neoprene Dip for proper protection.

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This manual made maintenance so much easier! Highly detailed and user-friendly.
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I was able to troubleshoot my outboard efficiently. The download process was smooth and quick!
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Rated 5 out of 5 stars
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The support team was quick to respond to my queries. The manual is clear and concise!
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This manual is a lifesaver for my Evinrude. Downloaded without any issues, very professional service!