2007 Evinrude E-TEC 40-60 HP Outboard Service Manual
Wiring diagrams, specifications, and repair sequences for 40, 50, and 60 HP Evinrude E-TEC models. Ref: E40DRLSUM, E40DPLSUM, E50DPLSUM, E60DPLSUM.
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Models Covered & Key Technical Specifications
2007 Evinrude E-TEC 40-60 HP Outboard Service Manual
This manual covers service information on all 2-cylinder, 52.7 cubic inch, Evinrude E-TEC models. Covers 40 HP, 50 HP, 60 HP Evinrude E-TEC models.
- Documented Technical Data: 52.7 cu. in. (864 cc) displacement provides the core engine capacity.
- Calibrated Energy Draw: 640 CCA (800 MCA) or 800 CCA (1000 MCA) minimum battery requirements ensure reliable starting.
- Authorized Environmental Range: 143°F (62°C) thermostat setting maintains optimal operating temperatures.
- Maximum System Requirements: 11 psi minimum water pressure at 5000 RPM ensures adequate cooling.
- System Native Resolution: QC12PEPB spark plug set at a 0.028 ± .003 in. (0.71 mm) gap is specified for ignition.
- Principal Fit Tolerances: Gear ratios of 12:32 (.375) are utilized for efficient power transfer.
Professional Workshop Service Manual & Technical Specifications
Evinrude E-TEC 40-60HP (2007) Service Manual: Comprehensive Outboard Service Manual Diagnostic-Reference
Architecture-Focus: Engine-Specific // System-Identifier: Outboard Motor / E-TEC Logic // System-Identifier: 2-Stroke Design. Effectively mandating proper maintenance and repair procedures, this manual offers a comprehensive guide for technicians working on Evinrude E-TEC outboard motors. It details engine specifications, troubleshooting, and component-specific guidance.
Documentation sections include:
- Procedures for cooling system maintenance and flushing.
- Specifications for ignition system components and troubleshooting.
- Systems analysis covering electrical circuits and diagnostic procedures.
- Procedures for fuel system testing and component servicing.
| Technical Specs Overview | Section | Details |
|---|---|---|
| Engine Type | In-line, 2 Cylinder, Two-Cycle | |
| Displacement | 52.7 cu. in. (864 cc) | |
| Power Output | 40 HP (30 kw) @ 5500 RPM, 50 HP (37 kw) @ 5750 RPM, 60 HP (45 kw) @ 5750 RPM | |
| Minimum Battery Requirement | 640 CCA (800 MCA) or 800 CCA (1000 MCA) below 32°F (0°C) | |
| Ignition Timing | EMM Controlled | |
| Gear Ratio | 12:32 (.375) | |
| Fuel System Pressure | 20 to 30 psi (138 to 207 kPa) | |
| Oil Injection Rate | TC-W3 or XD100 oil |
This manual documents torque specifications for various components to ensure proper assembly and reliable performance.
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