1990 Yamaha FZR400 service manual

1990 Yamaha FZR400 service manual Preview image 1
1990 Yamaha FZR400 service manual Preview image 1
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1990 Yamaha FZR400 service manual Preview image 5
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  • File Type: ZIP
  • Language: English (some of our manuals are multilanguage)
  • Pages: Number of pages: 100,
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Models Covered in this Manual

FZR400 / Yamaha Motor Corp., Ltd

  • Yamaha FZR400 - Year: 1990

Product Information

Table of Contents

CHAPTER 1. GENERAL INFORMATION

  1. Motorcycle Identification
    • Vehicle Identification Number
    • Engine Serial Number
  2. Important Information
    • Preparation for Removal
    • All Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  3. Special Tools
    • For Engine Service
    • For Chassis Service
    • For Electrical Components

CHAPTER 2. SPECIFICATIONS

  1. Specifications
    • General Specifications
    • Maintenance Specifications
    • Engine
    • Chassis
    • Electrical
    • General Torque Specifications
    • Definition of Units
  2. Lubrication Diagram
  3. Coolant Diagram
  4. Cable Routing

CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT

  1. Introduction
  2. Maintenance Intervals Chart
    • Periodic Maintenance Emission Control System
    • General Maintenance/Lubrication
  3. Cowling Removal and Installation
  4. Engine
    • EXUP Cable Adjustment
    • Valve Clearance Adjustment
    • Valve Guide Synchronization
    • Throttle Cable Free Play Adjustment
    • Spark Plug Inspection
    • Ignition Timing Check
    • Engine Compression Measurement
    • Engine Oil Level Inspection
    • Engine Oil Replacement
    • Final Gear Oil Inspection
    • Final Gear Oil Replacement
    • Air Filter Cleaning
    • Carburetor Synchronization
    • Engine Overhaul Inspection
    • Exhaust System Inspection
    • Cooling System Inspection
    • Coolant Replacement
  5. Chassis
    • Front Brake Adjustment
    • Rear Brake Adjustment
    • Brake Pad Replacement
    • Brake Fluid Replacement
    • Brake Lever Adjustment
    • Brake Pedal Adjustment
    • Drive Chain Slack Adjustment
    • Drive Chain Lubrication
    • Front Fork Inspection
    • Rear Shock Absorber Adjustment
    • Tires
    • Wheel Inspection
    • Steering Inspection
    • Chassis Lubrication
  6. Electrical
    • Battery Inspection
    • Fuse Inspection
    • Headlight Beam Adjustment
    • Headlight Bulb Replacement
    • Tail/Brake Bulb Replacement

CHAPTER 4. ENGINE OVERHAUL

  1. Engine Removal
    • Inner Cowling, Center Cowling
    • Upper Cowling and Top Cover
    • Fuel Tank
    • Oil Cooler
    • Engine Oil
    • Air Filter Case and Carburetor
    • Radiator
    • Exhaust System
    • Clutch Cable and Drive Chain
    • Loose Engine
    • Engine Removal
  2. Engine Disassembly
    • Cylinder Head Cover, Camshaft and Cylinder Head
    • Cylinder and Piston
    • Cylinder Head
    • Camshaft
    • Cylinder and Piston
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Inspection and Repair
    • Cylinder Head
    • Valve Seat
    • Valve Spring
    • Valve Lifter, Camshaft
    • Valve Adjustment
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
  3. Engine Assembly and Adjustment
    • Inner Rotor, Oil Pump
    • Connecting Rod
    • Cylinder Head and Valve
    • Crankcase and Crankshaft
    • Transmission
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Oil Pan and Oil Strainer
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Cylinder and Piston
    • Engine Installation
    • Radiator Installation
    • Exhaust System Installation

CHAPTER 5. COOLING SYSTEM

  1. Radiator
    • Removal
    • Inspection
    • Installation
  2. Water Pump and Thermostatic Valve
    • Removal
    • Inspection
    • Installation

CHAPTER 6. CARBURETOR

  1. Carburetor
    • Section View
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
    • Adjustment

CHAPTER 7. CHASSIS

  1. Front Wheel
    • Removal
    • Inspection
    • Installation
  2. Rear Wheel
    • Removal
    • Inspection
    • Installation

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