1990 Yamaha FZR400 service manual

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Yamaha 1990 Yamaha FZR400 service manual - Technical Specifications

  • File Size: 26.18 MB
  • File Type: ZIP
  • Language: English (some of our manuals are multilanguage)
  • Pages: Number of pages: 100,
  • Printable: Yes
  • Estimated Download Time: 0.54 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Bike
  • Brand: Yamaha
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Yamaha Models and Parts Covered in this Bike Manual

FZR400 / Yamaha Motor Corp., Ltd

  • Yamaha FZR400 - Year: 1990

Yamaha 1990 Yamaha FZR400 service manual - Complete Manual Information

Table of Contents

CHAPTER 1. GENERAL INFORMATION

  1. Motorcycle Identification
    • Vehicle Identification Number
    • Engine Serial Number
  2. Important Information
    • Preparation for Removal
    • All Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  3. Special Tools
    • For Engine Service
    • For Chassis Service
    • For Electrical Components

CHAPTER 2. SPECIFICATIONS

  1. Specifications
    • General Specifications
    • Maintenance Specifications
    • Engine
    • Chassis
    • Electrical
    • General Torque Specifications
    • Definition of Units
  2. Lubrication Diagram
  3. Coolant Diagram
  4. Cable Routing

CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT

  1. Introduction
  2. Maintenance Intervals Chart
    • Periodic Maintenance Emission Control System
    • General Maintenance/Lubrication
  3. Cowling Removal and Installation
  4. Engine
    • EXUP Cable Adjustment
    • Valve Clearance Adjustment
    • Valve Guide Synchronization
    • Throttle Cable Free Play Adjustment
    • Spark Plug Inspection
    • Ignition Timing Check
    • Engine Compression Measurement
    • Engine Oil Level Inspection
    • Engine Oil Replacement
    • Final Gear Oil Inspection
    • Final Gear Oil Replacement
    • Air Filter Cleaning
    • Carburetor Synchronization
    • Engine Overhaul Inspection
    • Exhaust System Inspection
    • Cooling System Inspection
    • Coolant Replacement
  5. Chassis
    • Front Brake Adjustment
    • Rear Brake Adjustment
    • Brake Pad Replacement
    • Brake Fluid Replacement
    • Brake Lever Adjustment
    • Brake Pedal Adjustment
    • Drive Chain Slack Adjustment
    • Drive Chain Lubrication
    • Front Fork Inspection
    • Rear Shock Absorber Adjustment
    • Tires
    • Wheel Inspection
    • Steering Inspection
    • Chassis Lubrication
  6. Electrical
    • Battery Inspection
    • Fuse Inspection
    • Headlight Beam Adjustment
    • Headlight Bulb Replacement
    • Tail/Brake Bulb Replacement

CHAPTER 4. ENGINE OVERHAUL

  1. Engine Removal
    • Inner Cowling, Center Cowling
    • Upper Cowling and Top Cover
    • Fuel Tank
    • Oil Cooler
    • Engine Oil
    • Air Filter Case and Carburetor
    • Radiator
    • Exhaust System
    • Clutch Cable and Drive Chain
    • Loose Engine
    • Engine Removal
  2. Engine Disassembly
    • Cylinder Head Cover, Camshaft and Cylinder Head
    • Cylinder and Piston
    • Cylinder Head
    • Camshaft
    • Cylinder and Piston
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Inspection and Repair
    • Cylinder Head
    • Valve Seat
    • Valve Spring
    • Valve Lifter, Camshaft
    • Valve Adjustment
    • Clutch
    • Oil Pump and Oil Strainer
    • Oil Cooler
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Generator, Oil Pump, Valve
    • Connecting Rod
  3. Engine Assembly and Adjustment
    • Inner Rotor, Oil Pump
    • Connecting Rod
    • Cylinder Head and Valve
    • Crankcase and Crankshaft
    • Transmission
    • Primary Drive Gear, Shift Fork
    • Crankcase and Crankshaft
    • Oil Pan and Oil Strainer
    • Generator, Oil Pump, Valve
    • Connecting Rod
    • Cylinder and Piston
    • Engine Installation
    • Radiator Installation
    • Exhaust System Installation

CHAPTER 5. COOLING SYSTEM

  1. Radiator
    • Removal
    • Inspection
    • Installation
  2. Water Pump and Thermostatic Valve
    • Removal
    • Inspection
    • Installation

CHAPTER 6. CARBURETOR

  1. Carburetor
    • Section View
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
    • Adjustment

CHAPTER 7. CHASSIS

  1. Front Wheel
    • Removal
    • Inspection
    • Installation
  2. Rear Wheel
    • Removal
    • Inspection
    • Installation

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Frequently Asked Questions - Yamaha Bike Manual

What does this Yamaha manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1990 Yamaha FZR400 service manual. It includes information for the following models: **FZR400 / Yamaha Motor Corp., Ltd** - Yamaha FZR400 - Year: 1990 .

Is this manual suitable for beginners?

Yes, this Yamaha manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (26.18 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

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Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Sarah M.says...
I found this manual incredibly helpful for my FZR400 restoration project. The chapters are well-organized and comprehensive. Plus, the support team was quick to respond to my questions. Highly recommend!
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John D.says...
This service manual is a must-have for anyone working on a 1990 Yamaha FZR400. The detailed chapters cover everything you need for maintenance and repair. The email download was smooth, and I received the link almost immediately!