FZR400 / Yamaha Motor Corp., Ltd
- Yamaha FZR400 - Year: 1990
1990 Yamaha FZR400 service manual
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File Specifications
- File Size: 26.18 MB
- File Type: ZIP
- Language: English (some of our manuals are multilanguage)
- Pages: Number of pages: 100,
- Printable: Yes
- Estimated Download Time: 0.54 Minutes
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Models Covered in this Manual
Product Information
Table of Contents
CHAPTER 1. GENERAL INFORMATION
- Motorcycle Identification
- Vehicle Identification Number
- Engine Serial Number
- Important Information
- Preparation for Removal
- All Replacement Parts
- Gaskets, Oil Seals, and O-Rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
- Special Tools
- For Engine Service
- For Chassis Service
- For Electrical Components
CHAPTER 2. SPECIFICATIONS
- Specifications
- General Specifications
- Maintenance Specifications
- Engine
- Chassis
- Electrical
- General Torque Specifications
- Definition of Units
- Lubrication Diagram
- Coolant Diagram
- Cable Routing
CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT
- Introduction
- Maintenance Intervals Chart
- Periodic Maintenance Emission Control System
- General Maintenance/Lubrication
- Cowling Removal and Installation
- Engine
- EXUP Cable Adjustment
- Valve Clearance Adjustment
- Valve Guide Synchronization
- Throttle Cable Free Play Adjustment
- Spark Plug Inspection
- Ignition Timing Check
- Engine Compression Measurement
- Engine Oil Level Inspection
- Engine Oil Replacement
- Final Gear Oil Inspection
- Final Gear Oil Replacement
- Air Filter Cleaning
- Carburetor Synchronization
- Engine Overhaul Inspection
- Exhaust System Inspection
- Cooling System Inspection
- Coolant Replacement
- Chassis
- Front Brake Adjustment
- Rear Brake Adjustment
- Brake Pad Replacement
- Brake Fluid Replacement
- Brake Lever Adjustment
- Brake Pedal Adjustment
- Drive Chain Slack Adjustment
- Drive Chain Lubrication
- Front Fork Inspection
- Rear Shock Absorber Adjustment
- Tires
- Wheel Inspection
- Steering Inspection
- Chassis Lubrication
- Electrical
- Battery Inspection
- Fuse Inspection
- Headlight Beam Adjustment
- Headlight Bulb Replacement
- Tail/Brake Bulb Replacement
CHAPTER 4. ENGINE OVERHAUL
- Engine Removal
- Inner Cowling, Center Cowling
- Upper Cowling and Top Cover
- Fuel Tank
- Oil Cooler
- Engine Oil
- Air Filter Case and Carburetor
- Radiator
- Exhaust System
- Clutch Cable and Drive Chain
- Loose Engine
- Engine Removal
- Engine Disassembly
- Cylinder Head Cover, Camshaft and Cylinder Head
- Cylinder and Piston
- Cylinder Head
- Camshaft
- Cylinder and Piston
- Clutch
- Oil Pump and Oil Strainer
- Oil Cooler
- Primary Drive Gear, Shift Fork
- Crankcase and Crankshaft
- Generator, Oil Pump, Valve
- Connecting Rod
- Clutch
- Oil Pump and Oil Strainer
- Oil Cooler
- Primary Drive Gear, Shift Fork
- Crankcase and Crankshaft
- Generator, Oil Pump, Valve
- Connecting Rod
- Inspection and Repair
- Cylinder Head
- Valve Seat
- Valve Spring
- Valve Lifter, Camshaft
- Valve Adjustment
- Clutch
- Oil Pump and Oil Strainer
- Oil Cooler
- Primary Drive Gear, Shift Fork
- Crankcase and Crankshaft
- Generator, Oil Pump, Valve
- Connecting Rod
- Engine Assembly and Adjustment
- Inner Rotor, Oil Pump
- Connecting Rod
- Cylinder Head and Valve
- Crankcase and Crankshaft
- Transmission
- Primary Drive Gear, Shift Fork
- Crankcase and Crankshaft
- Oil Pan and Oil Strainer
- Generator, Oil Pump, Valve
- Connecting Rod
- Cylinder and Piston
- Engine Installation
- Radiator Installation
- Exhaust System Installation
CHAPTER 5. COOLING SYSTEM
- Radiator
- Removal
- Inspection
- Installation
- Water Pump and Thermostatic Valve
- Removal
- Inspection
- Installation
CHAPTER 6. CARBURETOR
- Carburetor
- Section View
- Removal
- Disassembly
- Inspection
- Assembly
- Installation
- Adjustment
CHAPTER 7. CHASSIS
- Front Wheel
- Removal
- Inspection
- Installation
- Rear Wheel
- Removal
- Inspection
- Installation
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