1987-1994 Daihatsu Charade G100 (GTTI) Workshop Manual

Daihatsu Charade G100 Workshop Manual: Technical Overview

• Covers the 1987–1994 Daihatsu Charade G100, fully documenting the CB-23, CB-61, and CB-80 3-cylinder engines
• Official OEM publication (P/N NO.9173-GE) originally released in June 1987
• Packed with 105+ exploded-view schematics, timing belt routing guides, and torque sequences to speed up shop-floor rebuilds
• Available as an instant download immediately after checkout
• Fully searchable OCR text layer lets you type a keyword and jump straight to the required torque spec
• Print exactly what you need for the bench without ruining a physical book with greasy hands

Engine Documentation and System Scope

Working on older JDM platforms requires precise data to avoid costly rework. This manual delivers the exact factory specifications for the G100 chassis and its CB-series engines. Instead of generic overviews, it provides a deep dive into component locations, mechanical parameters, and emission control diagnostics. You get clear sightlines into the engine architecture through highly detailed diagrams that label internal parts, fastening points, and designated service sequences for critical areas like the cylinder head, timing belt, and oil pump. Because automotive teardowns carry inherent physical risks, reviewing the included factory safety protocols and securing proper shop equipment is essential before beginning any heavy mechanical work.

Specification Highlights

This reference eliminates guesswork by providing the exact engine assembly torque thresholds and fluid capacities needed for a professional rebuild. For example, it breaks down the multi-stage torque sequences for cylinder head bolts to prevent block warpage. You will find exact tuning baselines, such as the 0.20–0.27 mm intake valve clearance and the 2.55 kg/cm² fuel delivery pressure for the CB-80 engine control system. It also notes vital system limits, like the 4.0-liter cooling system capacity, which includes the reserve tank. Learn more about how factory workshop documentation is structured for internal combustion systems.