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1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 1
1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 2
1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 3
1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 4
1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 5
1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook Preview image 6

1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook

Models covered in this manual:

Evinrude 1.5 hp - 35 hp / Johnson

  • 1.5 hp Junior - 1965-1970
  • 3 hp Lightwin - 1965-1978
  • 4 hp Deluxe - 1968-1978
  • 5 hp Seahorse - 1965-1968
  • 6 hp Fisherman - 1965-1978
  • 9.5 hp Sportwin - 1965-1973
  • 15 hp Fastwin - 1966-1978
  • 18 hp Fastwin - 1965-1966
  • 20 hp Seahorse - 1965-1978
  • 25 hp Big Twin - 1966-1978
  • 28 hp Speeditwin - 1965-1966
  • 30 hp Javelin - 1965-1967
  • 33 hp Ski-Twin - 1968-1970
  • 35 hp Super Seahorse - 1965-1978

Production/model years: 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977, 1978

File specifications

File size: 46.41 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.95 Minutes
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Product Information

Table of Contents

Chapter One: General Information

  • Identification
  • Specifications
  • Serial Number Location
  • Model Identification

Chapter Two: Lubrication, Periodic Maintenance, and Tune-up

  • Lubrication
  • Periodic Maintenance Schedule
  • Fuel and Oil Mixtures
  • Spark Plugs
  • Tune-up Procedures

Chapter Three: Troubleshooting

  • Starting Difficulties
  • Poor Performance
  • Overheating
  • Fuel System Issues
  • Electrical System Issues

Chapter Four: Fuel System

  • Carburetor Adjustments
  • Fuel Pump Maintenance
  • Fuel Tank and Lines
  • Fuel Filter Replacement

Chapter Five: Electrical System

  • Ignition System Overview
  • Battery Maintenance
  • Starter Motor Servicing
  • Wiring Diagrams

Chapter Six: Engine Repair and Overhaul

  • Cylinder Head Removal
  • Piston and Cylinder Inspection
  • Crankshaft Bearings
  • Reassembly Procedures

Chapter Seven: Lower Unit

  • Gearcase Disassembly
  • Water Pump Maintenance
  • Propeller Shaft Inspection
  • Reassembly Procedures

Chapter Eight: Manual Starter

  • Starter Cord Replacement
  • Recoil Spring Adjustment
  • Housing and Components

Chapter Nine: Electric Motors

  • Electric Starter Motor
  • Charging System
  • Wiring and Connections

Chapter Ten: Supplement 1976-1978 Service Information

  • Model Updates
  • Specification Changes
  • New Maintenance Procedures
  • Parts Replacement Updates

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