1965-1978 Johnson Evinrude 1.5 hp - 35 hp outboard motor service repair handbook

Table of Contents

Chapter One: General Information

• Identification
• Specifications
• Serial Number Location
• Model Identification

Chapter Two: Lubrication, Periodic Maintenance, and Tune-up

• Lubrication
• Periodic Maintenance Schedule
• Fuel and Oil Mixtures
• Spark Plugs
• Tune-up Procedures

Chapter Three: Troubleshooting

• Starting Difficulties
• Poor Performance
• Overheating
• Fuel System Issues
• Electrical System Issues

Chapter Four: Fuel System

• Carburetor Adjustments
• Fuel Pump Maintenance
• Fuel Tank and Lines
• Fuel Filter Replacement

Chapter Five: Electrical System

• Ignition System Overview
• Battery Maintenance
• Starter Motor Servicing
• Wiring Diagrams

Chapter Six: Engine Repair and Overhaul

• Cylinder Head Removal
• Piston and Cylinder Inspection
• Crankshaft Bearings
• Reassembly Procedures

Chapter Seven: Lower Unit

• Gearcase Disassembly
• Water Pump Maintenance
• Propeller Shaft Inspection
• Reassembly Procedures

Chapter Eight: Manual Starter

• Starter Cord Replacement
• Recoil Spring Adjustment
• Housing and Components

Chapter Nine: Electric Motors

• Electric Starter Motor
• Charging System
• Wiring and Connections

Chapter Ten: Supplement 1976-1978 Service Information

• Model Updates
• Specification Changes
• New Maintenance Procedures
• Parts Replacement Updates

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