1988-1999 Nissan 200SX S13 Series Service Manual (892 P.)
Nissan 200SX S13 troubleshooting and repair reference — fuel injection, ignition timing, engine lubrication, cooling systems, turbocharger. CA18DET 1,809cc engine specifications.
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Models Covered & Key Technical Specifications
Nissan 200SX S13 Series — 1988–1999 Precision Engineering Blueprint | 200SX Series Unit.
- Published System Fill: Engine displacement measures 1,809 cc (110.39 cu in) is established at the maximum cylinder volume capacity Matrix.
- Specific Deviation Limits: For optimal valve timing, the intake valve clearance gap ranges 0.15–0.19 mm (0.006–0.007 in) yields adjustment standards Standards.
- Integral Load Capacity: The oil pan requires 3.5 liters (3-1/8 imperial quarts) — specifies the engine oil refill volume Margin.
- Operational Cycle Rate: Engine idle speed maintains 850±50 rpm (rotations per minute) is standardized to the normal operating threshold Protocol.
- Established Package Size: Cylinder bore measurement 83.0 × 83.6 mm (3.268 × 3.291 inches) corresponds to the piston displacement dimension Architecture.
- Authorized Containment Volume: Maximum fuel tank capacity reaches 50 liters (13.2 US gallons) maintains the fuel storage envelope Norms.
Professional Workshop Service Manual & Technical Specifications
Verified Overhaul Manual: Nissan 200SX S13 Series 1988-1999 Service Manual Technical-Guide
Assembly-Group: Nissan 200SX S13 1988-1999 // Engineering-Metrics: Fuel injection and emission control systems // Product-Line: Automotive service and maintenance documentation.
| Specification | Documentation Scope | Reference |
|---|---|---|
| Engine mechanical systems | Complete disassembly, inspection, and assembly procedures covered | Pages EM-2 through EM-53 |
| Fuel and emission control | E.C.C.S. system diagnostics with troubleshooting flowcharts | Pages EF & EC-34 through EF & EC-136 |
| Lubrication and cooling | Oil pump specifications and radiator thermal management documented | Pages LC-2 through LC-15 |
| Electrical systems | Wiring diagrams with component location and harness routing | Page GI-5 through GI-20 |
| Chassis and suspension | Brake, steering, and wheel alignment data included | Pages MA-21 through MA-30 |
Cataloging major assemblies into engine mechanical systems, the document addresses cylinder head and timing belt procedures, covers lubrication circuit design and cooling system operation, details fuel injection control mechanisms, and examines electrical system troubleshooting. The manual presents general information including identification protocols, lifting points, and pre-delivery inspection requirements that establish the foundation for proper vehicle servicing.
Reference data is included for clutch pedal free play adjustment, with specified bounds of 1.0 to 3.0 millimeters documented for optimal operation. Alignment specifications are included for front axle and suspension components, providing camber and caster values alongside toe-in measurements for both European and non-European models. This manual covers the complete fuel system including fuel pressure regulators, injector circuits, and vapor recovery systems designed for emissions compliance.
Diagnostic procedures are covered for the E.C.C.S. control system, which monitors engine speed via crank angle sensors and regulates fuel mixture through real-time feedback from exhaust gas sensors. Wiring diagrams are provided for ignition timing control, idle speed adjustment through auxiliary air control valves, and acceleration compensation logic. The document includes torque specifications for the engine block assembly to ensure proper load distribution across critical fastening points.
Turbocharger operation parameters are documented, including bearing play tolerance and by-pass valve controller specifications. Inspection procedures for compression pressure, piston ring clearance, and crankshaft journal runout establish measurable standards for engine block integrity. Service data includes valve timing information mapped to crankshaft rotation, camshaft bearing clearances, and connecting rod length specifications.
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