1986-1988 Honda TRX 200SX FourTrax Service Manual

Repair guide for all Honda TRX 200SX FourTrax configurations from 1986-1988. Documents engine, chassis, and electrical system diagnostics. Part number 61321-HC0-000.

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Document Details

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Document Number / Seller:
30909 / Amanda Thompson
File Size:
28.71 MB
File Type:
PDF
Language:
English
Pages:
211
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 17, 2025

Models Covered & Key Technical Specifications

Honda TRX 200SX FourTrax (86-88) - Service Manual | Integrated Overview for Module | Verified Engine Specs: 199.1 cm³ (12.15 cu in) is measured at engine displacement. | Engineered Oil Capacity: For engine oil, 1.9 liters (2.0 US qt, 1.7 Imp qt) is measured at capacity. | Prescribed Clearance Specs: For rotor-tip, 0.15 mm (0.006 in) is established at clearance. | Nominal Torque Specs: For clutch nut, 86 Nm (8.8 kg-m, 62-68 ft-lb) is set to torque. | Defined Dimensions: For overall width, 1,000 mm (39.4 in) produces at width. | General Electrical Specs: For fuse, 15 A is configured at amperage.

Manual Description & Preview

Enhanced Instructional Reference Manual: Honda TRX 200SX FourTrax - Service & Repair Manual - 1986-1988 Documentation-Framework

Subsystem-Focus: Engine, Chassis, Electrical // Service-Level: Repair, Maintenance Logic // Equipment-Series: ATV.

Performance-Element Parameters Validation-Data
Overall Length 1,660 mm 65.4 in
Overall Width 1,000 mm 39.4 in
Overall Height 1,015 mm 40.0 in
Wheel Base 1,060 mm 41.7 in
Ground Clearance 275 mm 10.8 in
Dry Weight 120 kg 264.6 lbs

Technical chapters are organized around:

  • General Information
  • Engine Removal/Installation
  • Ignition System
  • Brakes
  • Starter System This document details all maintenance procedures for the Honda TRX 200SX FourTrax, including engine and chassis systems. Accurate diagnostics and troubleshooting steps are provided to assist technicians. The manual documents torque specifications for critical components to ensure proper thread engagement security.

ENGINE DIAGNOSTICS AND REPAIR

Logically mandating... The manual covers engine diagnostics, including compression testing and troubleshooting common issues. It provides detailed procedures for engine removal and installation, as well as cylinder and piston service.

CHASSIS AND SUSPENSION MAINTENANCE

Logically mandating... This section addresses front and rear wheel, suspension, and steering system maintenance. It includes procedures for brake system service and alignment specifications. Accurate component inspection is emphasized.

ELECTRICAL SYSTEM AND TROUBLESHOOTING

Logically mandating... The manual details the battery and charging system, starter system, and ignition system. It provides wiring diagrams and troubleshooting steps for electrical components. Accurate electrical checks are essential.

FAQ

What specification tables and tightening values are included in the General Information and Lubrication chapters? keyboard_arrow_down

These chapters include detailed specification tables that list torque values for engine and frame components. The documentation also provides reference charts for oil pump clearances and viscosity recommendations.

Is the ignition system covered with reference to the CDI unit and charging components? keyboard_arrow_down

Manual contains specific sections dedicated to the ignition system, battery charging, and the starter system.

Are there visual references or layout diagrams for cable and harness routing included in this service manual? keyboard_arrow_down

Document provides a dedicated section for cable and harness routing. These diagrams illustrate the correct paths for control cables and electrical wiring throughout the frame.

Which chapters feature component breakdown illustrations and part location references? keyboard_arrow_down

Most technical chapters include exploded views and assembly illustrations to show the relative position of parts.

Can I see if the engine top-end and clutch systems are documented in this service manual? keyboard_arrow_down

Document contains chapters dedicated to the cylinder head and valve train, as well as the clutch and gearshift linkage systems. These sections provide exploded views and technical reference values for the engine top-end. Coverage of the entire drivetrain, including the transmission and crankcase, is also included.

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