1986-1988 Honda TRX 200SX FourTrax Service Manual

Repair guide for all Honda TRX 200SX FourTrax configurations from 1986-1988. Documents engine, chassis, and electrical system diagnostics. Part number 61321-HC0-000.

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Document Details

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Document Number / Seller:
30909 / Amanda Thompson
File Size:
28.71 MB
File Type:
PDF
Language:
English
Pages:
211
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 17, 2025

Models Covered & Key Technical Specifications

Enhanced Instructional Reference Manual: Honda TRX 200SX FourTrax - Service & Repair Manual - 1986-1988 Documentation-Framework

Subsystem-Focus: Engine, Chassis, Electrical // Service-Level: Repair, Maintenance Logic // Equipment-Series: ATV. Performance-Element Parameters Validation-Data
Overall Length 1,660 mm 65.4 in
Overall Width 1,000 mm 39.4 in
Overall Height 1,015 mm 40.0 in
Wheel Base 1,060 mm 41.7 in
Ground Clearance 275 mm 10.8 in
Dry Weight 120 kg 264.6 lbs

Technical chapters are organized around:

  • General Information
  • Engine Removal/Installation
  • Ignition System
  • Brakes
  • Starter System This document details all maintenance procedures for the Honda TRX 200SX FourTrax, including engine and chassis systems. Accurate diagnostics and troubleshooting steps are provided to assist technicians. The manual documents torque specifications for critical components to ensure proper thread engagement security.

ENGINE DIAGNOSTICS AND REPAIR

Logically mandating... The manual covers engine diagnostics, including compression testing and troubleshooting common issues. It provides detailed procedures for engine removal and installation, as well as cylinder and piston service.

CHASSIS AND SUSPENSION MAINTENANCE

Logically mandating... This section addresses front and rear wheel, suspension, and steering system maintenance. It includes procedures for brake system service and alignment specifications. Accurate component inspection is emphasized.

ELECTRICAL SYSTEM AND TROUBLESHOOTING

Logically mandating... The manual details the battery and charging system, starter system, and ignition system. It provides wiring diagrams and troubleshooting steps for electrical components. Accurate electrical checks are essential.

Professional Workshop Service Manual & Technical Specifications

Enhanced Instructional Reference Manual: Honda TRX 200SX FourTrax - Service & Repair Manual - 1986-1988 Documentation-Framework

Subsystem-Focus: Engine, Chassis, Electrical // Service-Level: Repair, Maintenance Logic // Equipment-Series: ATV.

Performance-Element Parameters Validation-Data
Overall Length 1,660 mm 65.4 in
Overall Width 1,000 mm 39.4 in
Overall Height 1,015 mm 40.0 in
Wheel Base 1,060 mm 41.7 in
Ground Clearance 275 mm 10.8 in
Dry Weight 120 kg 264.6 lbs

Technical chapters are organized around:

  • General Information
  • Engine Removal/Installation
  • Ignition System
  • Brakes
  • Starter System This document details all maintenance procedures for the Honda TRX 200SX FourTrax, including engine and chassis systems. Accurate diagnostics and troubleshooting steps are provided to assist technicians. The manual documents torque specifications for critical components to ensure proper thread engagement security.

ENGINE DIAGNOSTICS AND REPAIR

Logically mandating... The manual covers engine diagnostics, including compression testing and troubleshooting common issues. It provides detailed procedures for engine removal and installation, as well as cylinder and piston service.

CHASSIS AND SUSPENSION MAINTENANCE

Logically mandating... This section addresses front and rear wheel, suspension, and steering system maintenance. It includes procedures for brake system service and alignment specifications. Accurate component inspection is emphasized.

ELECTRICAL SYSTEM AND TROUBLESHOOTING

Logically mandating... The manual details the battery and charging system, starter system, and ignition system. It provides wiring diagrams and troubleshooting steps for electrical components. Accurate electrical checks are essential.

FAQ

What **calibrated** values are needed for the engine's system architecture? keyboard_arrow_down

1,300 ± 100 kPa is the standard compression pressure, which is equivalent to 13.0 ± 1.0 kg/cm² or 184 ± 14 psi.

Assess the **applicable** tool requirements for valve clearance adjustments. keyboard_arrow_down

07984–000000 or 07984–089000 are the required tool numbers for valve guide reamers, with a 5.5 mm size.

What **exact** electrical values are documented for the ignition system? keyboard_arrow_down

Ignition timing is factory set at 10° BTDC at idle, and 28° BTDC at 3,700 rpm for full advance. Primary coil resistance is 0.16–0.20 Ω, secondary coil resistance is 3.7–4.5 kΩ, and spark plug cap resistance is 3.75–6.25 kΩ.

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