1986-1988 Honda TRX 200SX FourTrax Service Manual

Repair guide for all Honda TRX 200SX FourTrax configurations from 1986-1988. Documents engine, chassis, and electrical system diagnostics. Part number 61321-HC0-000.

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Honda Models Covered & Key Technical Specifications

Models: Honda TRX 200SX FourTrax
Build Years: 1986–1988
Serial Numbers: JHBTE099F K000010 (Frame), listed at engine lower left side (Engine)
Technical Data:

  • Engine displacement: 199.1 cm³ (12.15 cu in)
  • Engine type: Air-cooled 4-stroke, single cylinder
  • Transmission: 5-speed constant mesh with reverse, wet multi-plate semi-automatic clutch
  • Compression pressure: 1,300 ± 100 kPa (184 ± 14 psi)
  • Engine oil capacity: 1.9 liters (2.0 US qt) at disassembly
  • Clutch nut torque: 86–94 Nm (62–68 ft-lb)
  • Fuel tank capacity: 8.5 liters (2.2 US gal)
  • Tire pressure (Front): 3.0 psi (21 kPa)
  • Electrical fuse: 15 A
Technical Specifications
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Document Number / Seller:
30909 / Amanda Thompson
File Size:
28.71 MB
File Type:
PDF
Language:
English
Pages:
211
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 17, 2025

Honda Manual Features & Content Preview

1986–1988 Honda TRX 200SX FourTrax Technical Documentation

  • Covers 1986–1988 Honda TRX 200SX FourTrax utility ATVs, documenting chassis, engine, and electrical systems for the specific 200SX variant
  • Original OEM publication, featuring 211 pages of technical content and factory-authorized specifications
  • Contains 47 detailed exploded-view mechanical diagrams and 18 specialized system-routing schematics
  • File link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • Stored against your account so you can retrieve it after a hard-drive loss
  • This 1986–1988 publication remains the primary technical source for the TRX 200SX FourTrax, documenting internal engine and transmission clearances that later aftermarket guides often omit

Technical Content and Scope

The 1986–1988 Honda TRX 200SX FourTrax service manual provides detailed data for the full vehicle lifecycle, starting with a comprehensive general information section covering model identification and harness routing. Sections documenting the air-cooled engine range from top-end cylinder head and valve assembly to the internal transmission and centrifugal clutch systems. Chassis sections address front and rear suspension, steering geometry, and braking system maintenance, while electrical content includes detailed troubleshooting for the ignition and charging components.

Specification and Reference Data

Engine oil capacity for the 1986–1988 Honda TRX 200SX FourTrax is documented at 1.9 liters. Intake valve clearance is set at 0.08 mm in the cylinder head maintenance table. The centrifugal clutch nut torque value is specified at 86–94 Nm in the driveline assembly data. For more detail on these procedures, consult what an OEM service publication covers for structured technical layouts. This 211-page factory manual provides the essential specifications, torque values, and system-level diagrams required for the maintenance of the 1986–1988 Honda TRX 200SX FourTrax ATV.

Document Reference: Original OEM publication

Manual FAQ, Purchase & Download Details

What specification tables and tightening values are included in the General Information and Lubrication chapters? keyboard_arrow_down

These chapters include detailed specification tables that list torque values for engine and frame components. The documentation also provides reference charts for oil pump clearances and viscosity recommendations.

Is the ignition system covered with reference to the CDI unit and charging components? keyboard_arrow_down

Manual contains specific sections dedicated to the ignition system, battery charging, and the starter system.

Are there visual references or layout diagrams for cable and harness routing included in this service manual? keyboard_arrow_down

Document provides a dedicated section for cable and harness routing. These diagrams illustrate the correct paths for control cables and electrical wiring throughout the frame.

Which chapters feature component breakdown illustrations and part location references? keyboard_arrow_down

Most technical chapters include exploded views and assembly illustrations to show the relative position of parts.

Can I see if the engine top-end and clutch systems are documented in this service manual? keyboard_arrow_down

Document contains chapters dedicated to the cylinder head and valve train, as well as the clutch and gearshift linkage systems. These sections provide exploded views and technical reference values for the engine top-end. Coverage of the entire drivetrain, including the transmission and crankcase, is also included.

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