2009 Yamaha XP500Y TMAX Service Manual

This 2009 Yamaha TMAX XP500Y Service Manual covers detailed procedures for disassembly, assembly, repair, and checks, including diagnostics and maintenance. Ref: LIT-11616-22-08.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha TMAX XP500Y
Build Years: 2009
Technical Data:

  • Engine: Liquid-cooled 4-stroke, DOHC, parallel 2-cylinder
  • Displacement: 499.0 cm³
  • Bore x Stroke: 66.0 x 73.0 mm
  • Transmission: V-belt automatic
  • Fuel System: Electronic fuel injection (FI)
  • Vehicle Weight (wet): 222.0 kg
Technical Specifications
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Document Number / Seller:
31119 / Karen Peterson
File Size:
16.57 MB
File Type:
PDF
Language:
English
Pages:
385
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 5, 2025

Yamaha Manual Features & Content Preview

Technical Scope for the 2009 Yamaha TMAX XP500Y

  • Covers the 2009 Yamaha TMAX XP500Y, documenting factory diagnostics, maintenance procedures, and mechanical specifications for this liquid-cooled parallel-twin model
  • Official Yamaha publication P/N LIT-11616-22-08, first edition March 2008
  • Contains 37 technical specification tables, 6 distinct system diagrams including cooling and lubrication circuits, and precise tightening torque values for all engine and chassis fasteners
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • This 2008 first edition is the factory-authorized reference for the 2009 model year XP500Y, defining all engine assembly and transmission parameters required for professional maintenance

Manual Organization and Content

This publication provides detailed documentation for the 2009 Yamaha TMAX XP500Y, focusing on factory-correct maintenance and system diagnostics. The structure follows standard service manual organization, beginning with vehicle identification and an overview of the electronic fuel injection system. Subsequent segments detail engine mechanicals, including valve clearance settings and cooling system management. Chassis documentation addresses steering, suspension, and brake service parameters.

Technical Data Preview

The manual includes extensive specification data required for accurate mechanical work. Cylinder head bolt torque values are documented in a multi-stage sequence, with final-stage angles of 90° for connecting rod nuts. Coolant system capacity for the 2009 Yamaha TMAX XP500Y is documented at 1.48 liters. Intake vacuum for the 2009 Yamaha TMAX XP500Y is specified at 33.0 kPa. Valve clearance for the intake is listed at 0.15–0.20 mm in the engine specification table. Further data sections detail electrical resistance values, battery charging limits, and wear limits for transmission components, providing a reliable reference for the 2009 Yamaha TMAX XP500Y platform.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 385-page Yamaha OEM service manual covering the 2009 Yamaha TMAX XP500Y, documenting engine, chassis, electrical, and fuel-injection specifications for the 4B54-series build.

Manual FAQ, Purchase & Download Details

Can I view the exploded diagrams and parts illustrations for the main components within this manual? keyboard_arrow_down

Document includes exploded diagrams at the start of each removal and disassembly section to help clarify part identification. These illustrations provide visual references for component breakdowns throughout the text.

Which edition information and publication cues are documented in this PDF? keyboard_arrow_down

Document is marked as the first edition, published in March 2008, and carries the part number LIT-11616-22-08.

What information regarding wiring diagrams, electrical connector views, or harness references is available inside? keyboard_arrow_down

Manual contains electrical system chapters that reference wiring diagrams and connector layouts. These sections are designed to assist with identifying electrical components and system connections.

Does this manual cover the engine, clutch, transmission, and cooling systems for the 2009 Yamaha TMAX? keyboard_arrow_down

Table of contents confirms the document includes dedicated chapters for the engine, cooling system, and chassis, which covers drivetrain and transmission-related areas.

Are there specification tables included that list tightening torque ranges, clearance references, and engine maintenance tolerances? keyboard_arrow_down

Document includes comprehensive specification tables in the relevant chapters. These tables list important data such as tightening torques and service limits. The manual also uses standardized symbols throughout to highlight where specific wear limits or clearance references are located.

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