Mitsubishi TD025 / TD03 / TD04 / TD05 / TD06 Turbocharger Service Manual
Field service reference for Mitsubishi TD025, TD03, TD04, TD05, and TD06 turbochargers, detailing construction, maintenance, and troubleshooting for optimal engine performance.
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Models Covered & Key Technical Specifications
Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Diagnostic & Repair Procedures
TD025 / TD03 / TD04 / TD05 / TD06 (401701) -- N/A Detailed Certified Digest | Turbocharger Record.
- Prescribed Tolerance Values: 0.37 mm is rated at the maximum bearing clearance Value.
- Standard Interference Fit: For optimal reassembly, 0.15 kgf·m governs the torque specification Framework.
- Maximum System Specs: The compressor wheel requires 0.046 mm for proper clearance Logic.
- System Calibrated Norms: The shaft & turbine wheel establishes the standard runout bounds Topology.
- Calibrated Clearance Data: For assembly, 0.032 mm defines the thrust bearing clearance Protocol.
- Nominal Production Rate: 1.5 – 2.5 kgf·m signifies the tightening torque for lock nuts Threshold.
Professional Workshop Service Manual & Technical Specifications
Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Precision Diagnostic & Repair Procedures
Machine-Range: TD025 / TD03 / TD04 / TD05 / TD06 // Model-Portfolio: Turbocharger / Engine Component Logic // Machine-Range: Service Manual.
Technical Data Overview
| Integrated-Framework | Technical-Path | Calibration-Spec |
|---|---|---|
| Rotor Assembly | Shaft & Turbine Wheel | Repair Limit |
| Compressor Housing | Bearing Housing | Service Limit |
| Turbine Housing | Piston Ring | Assembly Standard |
Contents
Technical units are distributed across the following sections: Disassembly, Cleaning and Inspection, Reassembly, and Troubleshooting. Each section details specific procedures and components. Key maintenance standards and tightening torques are also provided for reference, ensuring accurate service.
Systems and Procedures
The disassembly section documents the step-by-step removal of turbocharger components, including the actuator, turbine housing, and compressor wheel. Cleaning and inspection procedures are detailed for assessing the condition of bearings, shaft, and housing. The reassembly section guides users through the correct installation of parts, emphasizing the importance of proper clearances and torque values. Troubleshooting covers common symptoms like rough running and excessive smoke, providing likely causes and remedies. The manual documents torque specifications for the compressor wheel lock nut and coupling assembly nut to ensure proper gasket seal integrity.
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