Mitsubishi TD025 / TD03 / TD04 / TD05 / TD06 Turbocharger Service Manual

Field service reference for Mitsubishi TD025, TD03, TD04, TD05, and TD06 turbochargers, detailing construction, maintenance, and troubleshooting for optimal engine performance.

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Mitsubishi Models Covered & Key Technical Specifications

Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Diagnostic & Repair Procedures TD025 / TD03 / TD04 / TD05 / TD06 (401701) -- N/A Detailed Certified Digest | Turbocharger Record.

  • Prescribed Tolerance Values: 0.37 mm is rated at the maximum bearing clearance Value.
  • Standard Interference Fit: For optimal reassembly, 0.15 kgf·m governs the torque specification Framework.
  • Maximum System Specs: The compressor wheel requires 0.046 mm for proper clearance Logic.
  • System Calibrated Norms: The shaft & turbine wheel establishes the standard runout bounds Topology.
  • Calibrated Clearance Data: For assembly, 0.032 mm defines the thrust bearing clearance Protocol.
  • Nominal Production Rate: 1.5 – 2.5 kgf·m signifies the tightening torque for lock nuts Threshold.
Technical Specifications
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Document Number / Seller:
31141 / Lisa Jones
File Size:
27.87 MB
File Type:
PDF
Language:
English
Pages:
188
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Apr 8, 2026

Mitsubishi Manual Features & Content Preview

Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Precision Diagnostic & Repair Procedures

Machine-Range: TD025 / TD03 / TD04 / TD05 / TD06 // Model-Portfolio: Turbocharger / Engine Component Logic // Machine-Range: Service Manual.

Technical Data Overview

Integrated-Framework Technical-Path Calibration-Spec
Rotor Assembly Shaft & Turbine Wheel Repair Limit
Compressor Housing Bearing Housing Service Limit
Turbine Housing Piston Ring Assembly Standard

Contents

Technical units are distributed across the following sections: Disassembly, Cleaning and Inspection, Reassembly, and Troubleshooting. Each section details specific procedures and components. Key maintenance standards and tightening torques are also provided for reference, ensuring accurate service.

Systems and Procedures

The disassembly section documents the step-by-step removal of turbocharger components, including the actuator, turbine housing, and compressor wheel. Cleaning and inspection procedures are detailed for assessing the condition of bearings, shaft, and housing. The reassembly section guides users through the correct installation of parts, emphasizing the importance of proper clearances and torque values. Troubleshooting covers common symptoms like rough running and excessive smoke, providing likely causes and remedies. The manual documents torque specifications for the compressor wheel lock nut and coupling assembly nut to ensure proper gasket seal integrity.

Manual FAQ, Purchase & Download Details

Is the exploded view for the engine components included? keyboard_arrow_down

Document contains detailed longitudinal and cross-sectional views of the engine systems to show component placement and assembly.

Can I see if the manual edition covers the K3 and K4 diesel models? keyboard_arrow_down

Publication is specifically titled for the Mitsubishi diesel engine direct injection K3 and K4 model line. It includes comprehensive data and sectional views applicable to these engine series.

Does this manual provide reference data for fuel system parameters or cooling system requirements? keyboard_arrow_down

System specifications are organized into comprehensive tables covering fuel system types, lubricant capacities, and coolant requirements. These sections also include performance curves and engine output data for various purposes. The document serves as a centralized reference for these calibrated technical norms.

Are tightening torque specifications for the cylinder head bolts listed in the manual? keyboard_arrow_down

Specification sections include charts detailing the required tightening torque ranges for cylinder head bolts and other critical fasteners.

Which engine systems are covered in the main chapter list? keyboard_arrow_down

Chapter list organizes coverage into dedicated sections for the lubricating system, fuel system, cooling system, and electrical system. Each chapter provides technical details and sectional views relevant to that specific engine subsystem.

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