Mitsubishi TD025 / TD03 / TD04 / TD05 / TD06 Turbocharger Service Manual

Field service reference for Mitsubishi TD025, TD03, TD04, TD05, and TD06 turbochargers, detailing construction, maintenance, and troubleshooting for optimal engine performance.

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Document Details

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Document Number / Seller:
31141 / Lisa Jones
File Size:
27.87 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
May 8, 2025

Models Covered & Key Technical Specifications

Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Diagnostic & Repair Procedures

TD025 / TD03 / TD04 / TD05 / TD06 (401701) -- N/A Detailed Certified Digest | Turbocharger Record.

  • Prescribed Tolerance Values: 0.37 mm is rated at the maximum bearing clearance Value.
  • Standard Interference Fit: For optimal reassembly, 0.15 kgf·m governs the torque specification Framework.
  • Maximum System Specs: The compressor wheel requires 0.046 mm for proper clearance Logic.
  • System Calibrated Norms: The shaft & turbine wheel establishes the standard runout bounds Topology.
  • Calibrated Clearance Data: For assembly, 0.032 mm defines the thrust bearing clearance Protocol.
  • Nominal Production Rate: 1.5 – 2.5 kgf·m signifies the tightening torque for lock nuts Threshold.

Professional Workshop Service Manual & Technical Specifications

Mitsubishi Turbocharger Service Manual: TD025 / TD03 / TD04 / TD05 / TD06 - Precision Diagnostic & Repair Procedures

Machine-Range: TD025 / TD03 / TD04 / TD05 / TD06 // Model-Portfolio: Turbocharger / Engine Component Logic // Machine-Range: Service Manual.

Technical Data Overview

Integrated-Framework Technical-Path Calibration-Spec
Rotor Assembly Shaft & Turbine Wheel Repair Limit
Compressor Housing Bearing Housing Service Limit
Turbine Housing Piston Ring Assembly Standard

Contents

Technical units are distributed across the following sections: Disassembly, Cleaning and Inspection, Reassembly, and Troubleshooting. Each section details specific procedures and components. Key maintenance standards and tightening torques are also provided for reference, ensuring accurate service.

Systems and Procedures

The disassembly section documents the step-by-step removal of turbocharger components, including the actuator, turbine housing, and compressor wheel. Cleaning and inspection procedures are detailed for assessing the condition of bearings, shaft, and housing. The reassembly section guides users through the correct installation of parts, emphasizing the importance of proper clearances and torque values. Troubleshooting covers common symptoms like rough running and excessive smoke, providing likely causes and remedies. The manual documents torque specifications for the compressor wheel lock nut and coupling assembly nut to ensure proper gasket seal integrity.

FAQ

What **essential** testing parameters are needed for the turbocharger? keyboard_arrow_down

22 kg/cm² is the service limit for compression pressure, applicable to K3 and K4 models. Refer to page 139 for detailed specifications.

Check the **correct** diagnostic procedures for rough running. keyboard_arrow_down

Rough running may indicate a faulty condition in the rotating parts, or a worn-down bearing. The turbocharger must be taken down and inspected. Consult page 17 for detailed troubleshooting steps.

What does the **documented** fluid capacity requirements state? keyboard_arrow_down

3.0 L is the specified coolant capacity for the pressurized cooling system. Refer to page 9 for detailed specifications for various engine models.

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Reviews (4)

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This manual is a must-have for anyone working with Mitsubishi K3 and K4 engines. The detailed sections are well-organized and easy to follow. The download process was seamless, and I received the link immediately after my purchase. Highly recommend!
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This guide has saved me a lot of time and money on maintenance. The sections on the fuel and electrical systems are particularly useful. I had a minor question, and the support team responded almost instantly, which was great. Would recommend!
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The Mitsubishi Diesel Injection manual covers everything you need to know. I was particularly impressed with the performance data provided. The support team was quick to respond to my questions, which made the whole experience very positive. Definitely worth the investment!
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I found this manual incredibly helpful for troubleshooting issues with my engine. The maintenance guidelines are clear and concise. The download was smooth, and I appreciated the prompt email with the link. Excellent service!