Product Information
Table of contents
GENERAL INFORMATION
- 1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION
- 2 SAFE OPERATION
- 3 SPECIFICATIONS
OVERHAUL INSTRUCTIONS
- 4 GENERAL INSTRUCTION TO OVERHAUL THE ENGINE
- 4.1 Special tools
- 4.2 Measuring procedure
- 5 TROUBLESHOOTING
- 5.1 Engine malfunctioning
- 5.2 Engine Hard Starting
- 5.3 Unstable idle speed
- 5.4 Excessive fuel consumption
- 5.5 Insufficient power
- 6 PREPARATION FOR DISASSEMBLY AND ASSEMBLY
- 6.1 Preparation for disassembly
- 6.2 Precautions
DISASSEMBLY
- 7 PREPARATION FOR DISASSEMBLY
- 7.1 Precaution at disassembly
- 8 ENGINE DISASSEMBLY
- 8.1 Exterior parts removal
- 8.2 Cylinder head removal
- 8.3 Gear case removal
- 8.4 Timing gear removal
- 8.5 Injection pump removal
- 8.6 Governor removal
- 8.7 Camshaft removal
- 8.8 Piston and connecting rod removal
- 8.9 Crankshaft removal
- 8.10 Oil pan removal
- 8.11 Oil pump removal
- 8.12 Timing gear case removal
- 9 FUEL SYSTEM AND EXHAUST SYSTEM
- 9.1 Fuel injection nozzle removal
- 9.2 Exhaust manifold removal
INSPECTION
- 10 INSPECTION OF MAJOR COMPONENTS
- 10.1 Cylinder block
- 10.2 Cylinder head
- 10.3 Camshaft
- 10.4 Crankshaft
- 10.5 Piston and connecting rod
ASSEMBLY
- 11 MAIN BEARING, CRANKSHAFT, PISTONS AND OIL PAN
- 11.1 Crankshaft installation
- 11.2 Main bearing installation
- 11.3 Piston and connecting rod installation
- 11.4 Oil pan installation
- 12 TIMING GEAR, CAMSHAFT, AND INJECTION PUMP
- 12.1 Timing gear installation
- 12.2 Camshaft installation
- 12.3 Injection pump and governor installation
- 12.4 Timing gear case installation
ELECTRICAL SYSTEM
- 13 ELECTRIC WIRING
- 14 BATTERY
- 15 STARTER MOTOR AND ALTERNATOR
MAINTENANCE
- 16 GENERAL
- 17 TROUBLESHOOTING
- 18 MAINTENANCE SCHEDULE
- 19 ENGINE TUNE-UP
- 20 MAINTENANCE AND INSPECTION
The Mitsubishi SL, S3L, S3L2, S4L, S4L2 diesel engine service manual is essential for mechanics, technicians, and owners as it provides detailed information on engine overhaul, rebuilding procedures, specifications, maintenance, troubleshooting, and more. It serves as a valuable resource for ensuring proper maintenance and maximizing the performance of the Mitsubishi diesel engine.
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