1982-1983 Honda ATC 200E Big Red Three-Wheeler Shop Manual
Complete service and repair reference for the 1982-1983 Honda ATC 200E Big Red. Covers all major systems with detailed procedures and specifications. Part Number 6195850.
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Models Covered & Key Technical Specifications
Honda ATC 200E (6195850) – 1982-1983
Comprehensive Service Manual | Original Honda Publication.
- Prescribed Electrical Specs: 12V 45W (headlight) and 12V 5W (taillight) define the lighting system output.
- Standard Amperage Specs: 70W/5,000 rpm is the alternator capacity for charging the battery.
- Maximum Heat Dissipation: 1.920 mm (75.6 in) represents the standard tire circumference.
- System Calibrated Values: 10° ± 2° BTDC at idle specifies the initial ignition timing.
- Calibrated Heat Dissipation: 1.5 liters (1.32 US qt) is the engine oil capacity at disassembly.
- Nominal Dimensional Tolerance: 40 N·m (4.0–4.8 kg-m, 29–35 ft-lb) is the torque for the front fork cap bolt.
Professional Workshop Service Manual & Technical Specifications
Original Comprehensive 1982/83 Manual: Honda ATC 200E Big Red Manual: Repair-Index
Calibration-Scope: 1982-1983 Honda ATC 200E Big Red // Repair-Classification: Three-Wheeler / Engine Logic // Unit-Designations: Original Comprehensive Manual.
| TOP | Assessment-Element | Diagnostic-Logic | Calibration-Spec |
|---|---|---|---|
| Engine Removal | Procedure | Torque Values | |
| Clutch Assembly | Diagrams | Specifications | |
| Front Wheel | Disassembly | Maintenance | |
| Ignition System | Schematics | Component List | |
| Troubleshooting | Section | Diagrams |
Diagnostic procedures address various systems, including engine removal and installation, clutch and oil pump, transmission, and electrical components.
The manual documents torque specifications for engine mounting bolts to ensure proper seal compression uniformity.
Specific system overviews cover lubrication, maintenance schedules, fuel system operation, and brake systems. The manual also details troubleshooting steps for common issues across all major vehicle components.
Quality checks are addressed for the rear axle and bearings, ensuring proper alignment and function. The document includes detailed diagrams for assembly and disassembly of complex parts like the transmission and engine.
The cooling system maintenance is addressed in sections detailing radiator and fan operation, if applicable. Specific attention is given to electrical systems, including lighting, switches, and the charging system.
Testing requirements are specified for the starter motor and battery, ensuring reliable starting and power delivery. Comprehensive coverage extends to the suspension and steering mechanisms for optimal handling and safety.
The [component] section documents the repair and maintenance of the recoil starter assembly. Troubleshooting guides are provided for each system, helping to quickly identify and resolve potential problems.
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