Mitsubishi Fuso Canter FE125 FE160 FE180 FG4X4 Truck Repair Manual (2012)

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Document Details

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Document Number / Seller:
31250 / Dorothy Anderson
File Size:
166.18 MB
File Type:
RAR
Language:
English
Pages:
2664
Printable:
Yes
Category:
Truck
Last updated / verified
Dec 19, 2025

Models Covered & Key Technical Specifications

  • Canter (2012)
  • FE Series (2012)
  • FG Series (2012)
    • FEC52S (2012)
  • FEC72S (2012)
  • FEC72W (2012)
  • FEC92S (2012)
  • FGB72S (2012)

Professional Workshop Service Manual & Technical Specifications

2012 Mitsubishi Fuso Canter FE125 FE160 FE180 FG4X4 Service Manual

This is the complete, high-level professional service documentation for the 2012 Mitsubishi Fuso Canter series. Specifically tailored for the North American market, this manual provides the technical depth required by fleet mechanics and owner-operators to maintain, diagnose, and repair the FE and FG series trucks.

Focusing on the 2012 model year, this manual covers the transition to advanced emissions and transmission technologies, including the BlueTec SCR system and the DUONIC dual-clutch transmission.

Coverage for US Models (2012)

This manual is categorized by technical codes which correspond to the following US commercial models:

  • FE125 (2012) - Model Code FEC52
  • FE160 (2012) - Model Code FEC72
  • FE160 Crew Cab (2012) - Model Code FEC72W
  • FE180 (2012) - Model Code FEC92
  • FG4X4 (2012) - Model Code FGB72 (Four-Wheel Drive Version)

Detailed Table of Contents

Core Vehicle Systems

  • General (Group 00): General specifications, torque values, and vehicle identification.
  • Maintenance Schedule (Group 01): Critical intervals for oil changes, filter replacements, and system inspections.
  • Engine (Group 11): Comprehensive overhaul and repair data for the 4P10 diesel engine.
  • Lubrication (Group 12): Oil pump service and lubrication circuit diagrams.
  • Fuel and Engine Control (Group 13): Accelerator systems and engine control unit (ECU) parameters.
  • Common Rail System (Group 13E): High-pressure fuel injection diagnostics and component replacement.
  • Cooling (Group 14): Radiator, water pump, and fan clutch service.
  • Intake and Exhaust (Group 15): Turbocharger service and air intake routing.

Emissions and Advanced Tech

  • Emission Control (Group 17): DPF (Diesel Particulate Filter) maintenance.
  • BlueTec System (Group 17E): Complete guide to the Selective Catalytic Reduction (SCR) system, including the DEF pump module and dosing valve.

Drivetrain and Chassis

  • Clutch (Group 21): Clutch housing and master cylinder service.
  • Transmission (Group 22/22E): Full coverage of the DUONIC dual-clutch transmission system.
  • Transfer (Group 24): Specific service for the FG4X4 all-wheel-drive transfer case.
  • Propeller Shaft (Group 25): Universal joint and shaft balancing.
  • Front & Rear Axle (Group 26/27): Axle housing, hub, and differential service for both FE and FG configurations.
  • Steering (Group 37): Power steering gear and linkage adjustment.

Braking and Safety

  • Brake (Group 35): Service brakes, brake boosters, and hydraulic lines.
  • Anti-Lock Brake System (ABS) (Group 35E): Electronic sensor diagnostics, wheel speed sensor testing, and ECU pin-out charts.

Electrical and Body

  • Electrical System (Group 54): Complete wiring diagrams, fuse box locations, and SAM (Signal Detect and Actuation Module) troubleshooting.
  • Heater & Air Conditioner (Group 55): HVAC system recharge, compressor service, and air ventilation.
  • Cab & Door (Group 42/43): Interior trim, door locks, and cab mounting.

Why This Manual is Essential

  • Troubleshooting Accuracy: Includes detailed "Generation Conditions" and "Fault Detection" steps for diagnostic codes (DTCs).
  • Electrical Precision: Features full-page electrical circuit diagrams and pin-out values for the ECU and SAM modules.
  • Mechanical Specifications: Provides exact clearance values (e.g., standard resistance for wheel speed sensors is 1.4 ± 0.2 kΩ).
  • Mobile Optimized: Digital format allows you to zoom in on complex wiring diagrams directly on your phone or tablet in the shop.

This manual ensures that your Mitsubishi Fuso Canter stays on the road, reducing downtime by providing the exact factory specifications for the 2012 FE and FG truck line.

FAQ

**Which 2012 commercial configurations are supported in the Mitsubishi Fuso Canter archive?** keyboard_arrow_down

A: This high-level professional service manual provides exhaustive mechanical documentation for the Mitsubishi Fuso Canter FE and FG model variants. It specifically addresses the diagnostic requirements for the North American FE125, FE160, FE180, and FG4X4 architectures, ensuring all technical values and model codes (FEC52S–FGB72S) are fully recorded across 2,664 pages.

**How do I perform effective engine overhaul and BlueTec system service?** keyboard_arrow_down

A: Identify the exact overhaul parameters for the 4P10 diesel engine and Selective Catalytic Reduction (SCR) protocols within Groups 11 and 17E to isolate performance failures. The manual provides a systematic roadmap for maintaining DEF pump modules and dosing valves, enabling technicians to identify root causes with factory-certified precision for the 2012 Canter series.

**Determine the necessary steps for maintaining the DUONIC transmission and 4X4 transfer?** keyboard_arrow_down

A: Identify the precise dual-clutch transmission benchmarks and transfer case service benchmarks within the specialized technical groups to maintain vehicle reliability. The documentation guides technicians through the complete diagnostics of the DUONIC system and FG4X4 all-wheel-drive components, providing authoritative instructions for troubleshooting drivetrain hardware across the Fuso lineup.

**Identify the electrical system diagnostics and SAM schematic locations?** keyboard_arrow_down

A: Vault-ID "Mitsubishi Fuso Electrical Reference" is essential for troubleshooting the Signal Detect and Actuation Module (SAM), ECU pin-outs, and integrated electronics as detailed in Group 54. The technical data provides expert insights into full-page circuit diagrams and standard resistance values for sensors, facilitating more effective fault isolation within the truck's complex electrical network.

**What are the key technical specifications for ABS and axle maintenance?** keyboard_arrow_down

A: Repository-ID "Anderson Technical Reference" must be used to verify wheel speed sensor resistance (1.4 ± 0.2 kΩ), axle housing torque values, and ABS diagnostic codes found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for HVAC recharging and propeller shaft balancing to extend equipment life and ensure safe operation for the 2012 Mitsubishi Fuso Canter.

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This manual is incredibly detailed and has been a lifesaver for my maintenance routines. The download process was smooth, and I received the link almost instantly. Highly recommended!