2002 Mitsubishi Fuso FE639 FE640 FE649 FG639 FG649 Truck Service Manual

Covers FE639, FE640, FE649, FG639, FG649 models with detailed procedures for engine, transmission, axles, brakes, and more. Includes part numbers and diagrams.

4.5(4)

Preview Available

Mitsubishi 2002 Mitsubishi Fuso FE639 FE640 FE649 FG639 FG649 Truck Service Manual manual page preview - page 1 of 1559

Sample pages from the 2002 Mitsubishi Fuso FE639 FE640 FE649 FG639 FG649 Truck Service Manual manual

Mitsubishi 2002 Mitsubishi Fuso FE639 FE640 FE649 FG639 FG649 Truck Service Manual manual preview page 1 - thumbnail

Click thumbnails to preview different pages

$23.98 (incl. VAT) Instant Download / No Shipping Fees

OR BUY NOW

Lifetime Access

Re-download anytime

Instant Download

Get it immediately

Secure Payment

PayPal

Mitsubishi Models Covered & Key Technical Specifications

Mitsubishi Fuso FE639 FE640 FE649 FG639 FG649 Truck Service Manual: 2002 Covers FE639, FE640, FE649, FG639, FG649 models with procedures for engine, transmission, axles, brakes, and more. Ref: FEFGServiceManual.pdf

Engine Model: 4M50T2
Vehicle Type: Truck
Max. Power Output: 175 HP/2700 rpm (SAE Gross)
Total Displacement: 4.899 liters (299 cu. in.)
Compression Ratio: 17.5:1
Manual Year: 2002

Technical Specifications

Document Number / Seller:: 30467 / Ronald Owens
File Size:: 50.05 MB
File Type:: PDF
Language:: English
Pages:: 1559
Printable:: Yes
Category:: Truck
Last updated / verified: Dec 21, 2025

Mitsubishi Manual Features & Content Preview

Mitsubishi Fuso FE/FG Series Truck Service Manual: 2002

Repair-Classification: Service Manual / Repair-Classification: Engine / Service-Level: Detailed Repair & Maintenance Reference.

Technical Specifications Table

Service-Nexus	Parameters	Framework
Engine Model	4M50T2	Water-cooled, 4-cycle diesel
Max. Power Output	175 HP/2700 rpm (SAE Gross)	Direct injection
Total Displacement	4.899 L (299 cu. in.)	Double overhead camshaft
Compression Ratio	17.5:1	4-cylinder, in-line
Applicable Models	FE639, FE640, FE649, FG639, FG649	2002 Model Year
Manual Type	Service Manual	Documented Repair Procedures

Table of Contents Summary

The documentation is partitioned into:

Engine Specifications and Structure
Troubleshooting Guide
On-Vehicle Inspection and Adjustment
Removal and Installation Procedures
Rocker Cover, Assemblies, and Camshafts

Engine Specifications and Structure

This section details the engine's mechanical specifications, including bore, stroke, and valve mechanism. It provides diagrams for components like pistons, connecting rods, and crankshafts.

Troubleshooting Guide

Provides a systematic approach to diagnosing common engine problems, listing possible causes, symptoms, and recommended actions.

On-Vehicle Inspection and Adjustment

Covers essential checks and adjustments performed with the engine installed, such as compression testing and valve clearance adjustments.

Removal and Installation Procedures

Details the steps for removing and reinstalling the engine and related assemblies, including necessary special tools and tightening torques.

Rocker Cover, Assemblies, and Camshafts

This section outlines the disassembly, inspection, and reassembly of the rocker cover, rocker assemblies, and camshafts, including critical clearances and torque specifications.

This manual documents torque specifications for various components to ensure proper assembly and prevent structural misalignment.

Manual FAQ, Purchase & Download Details

Can I find exploded views and component breakdown diagrams for the various vehicle systems within this document?

Service manual includes exploded views for the covered systems to provide an overview of the assembly components. These diagrams are accompanied by key numbers that correspond to parts lists and other relevant technical information sections.

Which chapters offer details on electrical system wiring diagrams, connector pinouts, and harness references?

Chapter 54 of the manual contains electrical system coverage, which includes circuit diagrams, connector types, terminal numbering examples, and grounding point references.

What specific publication information or document edition markers are included in this manual?

Manual includes publication number TWSE0101-H on its cover pages. It also references 2002 model year coverage for the Mitsubishi Fuso FE and FG series trucks.

Does this manual contain specification tables for fluid capacities or other service data?

Specification tables included in each system group contain data regarding oil quantities, fluid types, and component-specific reference values.