1998 Mitsubishi Montero Service Manual

Technician-level documentation for the 1998 Mitsubishi Montero. This manual provides comprehensive coverage for engine mechanical and electrical systems. PN 809923

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Document Details

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Document Number / Seller:
31252 / Jessica Wilson
File Size:
16.88 MB
File Type:
ZIP
Language:
English
Pages:
2000+
Printable:
Yes
Category:
SUV
Last updated / verified
Aug 1, 2025

Models Covered & Key Technical Specifications

Structured Specification Workshop Manual: Mitsubishi Montero 1998 edition Reference-Archive Technical-Benchmarks: Engine Mechanical and Electrical Systems // System-Coverage: Engine Mechanical, Ignition System, Fuel System, Emission Systems, Basic Diagnostic Procedures // Technical-Benchmarks: Includes repair procedures and specifications.

Mitsubishi Montero (1998)

  • Verified Angular Speed: Idle speed is regulated by the Idle Air Control (IAC) motor.
  • Engineered Enclosure Specs: The Intake Air Temperature (IAT) sensor is incorporated into the airflow sensor assembly.
  • Prescribed Native Resolution: The 3.5L V6 engine features a 9.0:1 compression ratio for optimal performance.
  • Nominal System Volume: The cooling system capacity is 10 Qts. (9.5L) for Diamante models.
  • Defined Consumption Data: The EVAP system prevents fuel vapor from entering the atmosphere to reduce emissions.
  • General Travel Rate: The vehicle speed sensor (VSS) provides a pulsing signal to the PCM for vehicle speed calculation.

Professional Workshop Service Manual & Technical Specifications

Mitsubishi Montero (1998) Service Manual: Detailed Specifications and Procedures

CAPACITIES: Battery Specifications // SERVICE & ADJUSTMENT SPECIFICATIONS: Engine Performance Data

Assessment-Element Rating Architecture
Battery Specifications 75D26R-MF 490 CCA
Engine Displacement 213.4 Cu. In. (3.5L) Standard Specifications
Bore 3.6614" (93 mm) Engine Specifications
Stroke 3.3779" (85.8 mm) Engine Specifications
Horsepower @ RPM 200 @ 5000 Engine Performance

Service sections detail the following systems and procedures:

Engine Mechanical: Includes specifications for camshafts, cylinder heads, and pistons.

Ignition System: Covers ignition timing, coil resistance, and spark plug specifications.

Fuel System: Details fuel delivery, fuel pump, injectors, and pressure regulation.

Emission Systems: Explains EGR, EVAP, and PCV systems for emissions control.

Basic Diagnostic Procedures: Provides troubleshooting steps for common driveability issues.

This manual documents torque specifications for various components to ensure proper vibration dampening.

Engine Mechanical

The Engine Mechanical section provides detailed specifications for critical engine components, including camshaft lobe height, valve timing, and piston ring clearances. It outlines procedures for checking valve lifters and ignition timing, offering precise measurements for optimal engine performance and longevity.

Ignition System

This manual thoroughly covers the ignition system, detailing ignition coil resistance values and spark plug specifications for various models. It also provides procedures for checking power transistor and ignition coil circuits, crucial for ensuring a strong and consistent spark.

Fuel System

The Fuel System section comprehensively explains the fuel delivery and control mechanisms. It includes detailed specifications for fuel injectors, fuel pump performance, and fuel pressure regulator settings, vital for maintaining optimal fuel mixture and engine performance.

Emission Systems

The manual details the Emission Control Systems, including the Exhaust Gas Recirculation (EGR) system, Evaporative Emission Control (EVAP) system, and Positive Crankcase Ventilation (PCV) valve. It explains the function and testing procedures for these components to ensure compliance with emissions standards and proper engine operation.

Basic Diagnostic Procedures

This section provides essential diagnostic steps for addressing common driveability problems. It guides the technician through visual inspections, mechanical checks like compression testing, and the use of diagnostic tools to identify and resolve issues without relying solely on DTCs.

FAQ

What does the **assembly sequence** for the cylinder head bolts involve? keyboard_arrow_down

30-41 Nm (22-30 lb-ft) is the specified torque for the cylinder head bolts on the Montero, applied in stages.

Reference the **specific** service interval parameters for the air filter. keyboard_arrow_down

30,000 miles is the recommended service interval for the air filter on most Montero models.

What are the **designated** system architecture specifications for the fuel pump? keyboard_arrow_down

The fuel pump must deliver 33 psi (2.3 kg/cm) with vacuum applied for the Eclipse 2.0L Turbo model.

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This repair manual is a lifesaver for anyone working on a 1998 Mitsubishi Montero. The download process was seamless, and I received my link almost instantly. When I had a question, the support team responded quickly and was very helpful. Highly recommend for anyone tackling their own repairs!