2009-2013 Yamaha FZR/FZS GX1800 WaveRunner Service Manual
Diagnostic procedures and component service for Yamaha WaveRunner FZR/FZS models. Documents paper handling and control panel diagnostics. PN LIT-18616-03-18.
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Sample pages from the 2009-2013 Yamaha FZR/FZS GX1800 WaveRunner Service Manual manual
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Models Covered & Key Technical Specifications
Yamaha FZR / FZS GX1800 (LIT-18616-03-18) -- 2009-2013 Series Documentation
- Approved Operating Temps: 48–52°C (118–126°F) signifies the initial operating temperature range Standards.
- Factory Burn-in Temperature: For optimal operation, 60°C (140°F) defines the maximum operating temperature Norms.
- Primary Rotation Data: 3 indicates the number of impeller blades in the drive unit Topology.
- General Native Resolution: 155.35–155.45 mm establishes the impeller housing inside diameter Topology.
- Essential System Volume: 12/19 V/Ah is designed for the battery capacity Matrix.
- Operational Climate Specs: 1.265 specific gravity @ 20°C (68°F) defines the battery condition Standards.
Professional Workshop Service Manual & Technical Specifications
Yamaha WaveRunner FZR/FZS GX1800 (2009-2013) Service Manual: Part Numbers & Diagrams
Unit-Designations: Yamaha FZR, FZS, GX1800 // Design-Core: Personal Watercraft (PWC) / Engine Logic // Unit-Designations: Service, Maintenance
| Metric | Technical-Path | Validation-Data |
|---|---|---|
| Yamaha FZR GX1800 | Engine Unit | 5-1 |
| Yamaha FZS GX1800A | Fuel System | 4-1 |
| 2009-2013 | Power Unit | 5-1 |
| LIT-18616-03-18 | Electrical System | 5-27 |
| WaveRunner FZR | Jet Pump Unit | 6-1 |
The documentation is partitioned into various sections covering the FZR and FZS models. It details engine unit removal, fuel system checks, power unit specifications, and electrical system diagnostics. The manual provides extensive diagrams and part numbers to assist with maintenance and repairs. Practical procedures for the intake manifold, supercharger, and throttle body assembly are documented, along with troubleshooting guidance for common issues.
Engine Unit Removal
Procedures for engine unit removal across multiple stages are outlined, including specific torque values for various bolts and components. These steps ensure a safe and effective engine disassembly process.
Fuel System
This section details the fuel tank, fuel pump module, and fuel hose, including removal and installation procedures. It covers fuel line checks and fuel pressure measurements to ensure optimal system performance.
Power Unit Specifications
Maintenance specifications for the engine unit, including compression pressure, valve clearance, and cylinder head measurements, are provided. This information is crucial for maintaining engine integrity and performance.
Electrical System
The electrical system is thoroughly documented, covering battery checks, ignition system tests, and charging system specifications. Component locations and troubleshooting tips are also included.
Jet Pump Unit
Procedures for the jet pump unit are detailed, including impeller checks and clearance measurements. These steps are vital for maintaining the watercraft's propulsion system. This manual documents torque specifications for engine components to ensure proper cyclic stress resistance.
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