2012-2016 Kawasaki Z800 / Z800 ABS Motorcycle Service Manual
This comprehensive service manual provides detailed procedures for the 2012-2016 Kawasaki Z800 and Z800 ABS models, covering engine, chassis, and electrical systems. Publication C4085-91017.
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Models Covered & Key Technical Specifications
Authoritative Training Calibration Manual: Kawasaki Z800 / Z800 ABS (C4085-91017) - Precision Maintenance & Diagnostic Manual Transmission-Guide
Applied Compendium for Kawasaki Z800 / Z800 ABS | Reference File.
- Documented System Fill: 3.8 L (4.0 US qt) is specified as the engine oil capacity Baseline.
- Calibrated Deviation Limits: 0.7 – 0.8 mm (0.028 – 0.031 in.) requires the spark plug gap to be set correctly Requirements.
- Authorized Load Capacity: 17 L (4.5 US gal.) delivers the total fuel tank capacity Threshold.
- Maximum Cycle Rate: 1100 ±50 r/min (rpm) indicates the standard idle speed Mapping.
- System Containment Volume: 120 mm (4.72 in.) controls the front fork wheel travel Configuration.
- Principal Containment Volume: 137 mm (5.39 in.) supports the rear shock absorber wheel travel Sequences.
Professional Workshop Service Manual & Technical Specifications
Authoritative Training Calibration Manual: Kawasaki Z800 / Z800 ABS - Precision Maintenance & Diagnostic Manual Transmission-Guide
Unit-Designations: Kawasaki Z800 / Z800 ABS (C4085-91017) // Documentation-Type: Motorcycle Service Manual / Reference Data // Unit-Designations: English.
| Performance-Element | Rating | Logic |
|---|---|---|
| Engine Oil Capacity | 3.8 L (4.0 US qt) | Correct for lubrication |
| Spark Plug Gap | 0.7 – 0.8 mm | Essential for ignition performance |
| Fuel Tank Capacity | 17 L (4.5 US gal.) | Provides fuel reserve for operation |
| Idle Speed | 1100 ±50 r/min | Optimal engine performance baseline |
| Front Fork Wheel Travel | 120 mm | Controls suspension dampening |
| Rear Shock Absorber Wheel Travel | 137 mm | Manages rear suspension response |
The documentation is partitioned into sections covering the entire motorcycle. OEM guidelines are included for all maintenance procedures. Transmission service information covers all gears and related components. HVAC system procedures are included for the cooling system. Torque specifications are documented for all critical fasteners. Parts identification is covered for all major assemblies.
Engine
This section details engine specifications, including bore and stroke, displacement, and compression ratio. It outlines procedures for engine lubrication, including oil changes and filter replacement. Valve clearance inspection and adjustment procedures are thoroughly documented.
Fuel System
Coverage includes the Digital Fuel Injection (DFI) system, including parts location, specifications, and troubleshooting. Procedures for fuel pump, injectors, sensors, and throttle body inspection and maintenance are provided.
Chassis
This manual details procedures for the front and rear suspension, brakes, steering, and frame. It covers wheel and tire inspection, brake fluid checks, and adjustments for optimal performance.
Electrical System
The electrical system section covers lights, switches, battery, charging system, and ignition system. Diagnostic procedures for common electrical faults are included.
This manual documents torque specifications for engine components to ensure proper thermal expansion compensation.
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