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2003-2006 Honda CB600F Hornet shop manual

Models covered in this manual:

Honda Motor Corporation Ltd

  • 2003 CB600F Hornet
  • 2004 CB600F Hornet
  • 2005 CB600F Hornet
  • 2006 CB600F Hornet

File specifications

File size: 54.49 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.12 Minutes
$18.99 Instant Download

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Product Information

Table of Contents:

General Information

  • General Safety
  • Service Rules
  • Model Identification
  • Specifications
  • Torque Values
  • Tools
  • Lubrication & Seal Points
  • Cable & Harness Routing
  • Emission Control Systems

Frame/Body Panels/Exhaust System

  • Frame Inspection
  • Body Panels Removal/Installation
  • Exhaust System

Maintenance

  • Maintenance Schedule
  • Pre-Ride Inspection
  • Periodic Maintenance Chart

Lubrication System

  • Lubrication System Overview
  • Oil Pump
  • Oil Filter
  • Engine Oil Replacement

Fuel System

  • Fuel Tank
  • Fuel Pump
  • Carburetor/Fuel Injector
  • Throttle Body

Cooling System

  • Radiator
  • Water Pump
  • Thermostat
  • Coolant Replacement

Engine Removal/Installation

  • Engine Mounting Points
  • Engine Removal Procedure
  • Engine Installation Procedure

Cylinder Head/Valves

  • Cylinder Head Removal/Installation
  • Valve Clearance Adjustment
  • Valve Timing
  • Cylinder Head Inspection

Clutch/Gearshift Linkage

  • Clutch Removal/Installation
  • Clutch Inspection
  • Gearshift Linkage Adjustment

Alternator/Starter Clutch

  • Alternator Removal/Installation
  • Alternator Inspection
  • Starter Clutch Removal/Installation
  • Starter Clutch Inspection

Crankcase/Piston/Cylinder

  • Crankcase Disassembly/Assembly
  • Piston Removal/Installation
  • Cylinder Inspection

Crankshaft/Transmission

  • Crankshaft Removal/Installation
  • Crankshaft Inspection
  • Transmission Removal/Installation
  • Transmission Inspection

Front Wheel/Suspension/Steering

  • Front Wheel Removal/Installation
  • Front Suspension Removal/Installation
  • Front Suspension Inspection
  • Steering System Inspection

Rear Wheel/Suspension

  • Rear Wheel Removal/Installation
  • Rear Suspension Removal/Installation
  • Rear Suspension Inspection

Hydraulic Brake

  • Brake System Overview
  • Front Brake Removal/Installation
  • Rear Brake Removal/Installation
  • Brake Bleeding Procedure

Battery/Charging System

  • Battery Maintenance
  • Charging System Inspection
  • Regulator/Rectifier

Ignition System

  • Ignition Coil
  • Spark Plug
  • Ignition Timing

Electric Starter

  • Starter Motor Removal/Installation
  • Starter Motor Inspection

Lights/Meters/Switches

  • Headlight/Taillight
  • Turn Signals
  • Instrument Cluster
  • Switches

Wiring Diagrams

  • Electrical Schematic
  • Connector Pin-Outs

Troubleshooting

  • Engine Troubleshooting
  • Electrical System Troubleshooting
  • Transmission Troubleshooting
  • Brake System Troubleshooting
  • Cooling System Troubleshooting
  • Fuel System Troubleshooting

The 2003-2006 Honda CB600F Hornet repair manual is extremely useful to mechanics, technicians, and owners as it provides detailed instructions and procedures for maintenance, repair, and troubleshooting of the motorcycle. It includes comprehensive diagrams, photos, and explanations, making it easier to understand and perform repairs.

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