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1998-2006 Honda CB600F Hornet shop manual

Models covered in this manual:

CB600F Hornet / Honda Motor Corporation Ltd

  • 1998 Honda CB600F Hornet
  • 1999 Honda CB600F Hornet
  • 2000 Honda CB600F Hornet
  • 2001 Honda CB600F Hornet
  • 2002 Honda CB600F Hornet
  • 2003 Honda CB600F Hornet
  • 2004 Honda CB600F Hornet
  • 2005 Honda CB600F Hornet
  • 2006 Honda CB600F Hornet

File specifications

File size: 184.70 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 3.78 Minutes
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Product Information

Table of Contents

HOW TO USE THIS MANUAL

  • Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak operating condition
  • Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period
  • Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/installation of components that may be required to perform service described in the following sections
  • Section 4 through 21 describe parts of the motorcycle, grouped according to location
  • Find the section you want on this page, then turn to the table of contents on the first page of the section
  • Most service operations start with an overview illustration. It identifies the components and shows how the parts fit together

GENERAL INFORMATION

  • Service Rules
  • Model Identification
  • Specifications
  • Torque Values
  • Tools

FRAME/BODY PANELS/EXHAUST SYSTEM

  • Notes, Cautions and Warnings
  • Body Panel Locations
  • Exhaust System

MAINTENANCE

  • Maintenance Schedule
  • Maintenance Record

LUBRICATION SYSTEM

  • Service Information
  • Troubleshooting
  • Oil Strainer
  • Oil Pressure Test

FUEL SYSTEM

  • Service Information
  • Troubleshooting
  • Carburetor Removal/Installation
  • Carburetor Disassembly
  • Carburetor Assembly
  • Carburetor Inspection
  • Air Cleaner Housing
  • Fuel Tank
  • Fuel Valve
  • Carburetor Adjustment

COOLING SYSTEM

  • Service Information
  • Troubleshooting
  • Coolant Replacement
  • Radiator
  • Thermostat
  • Water Pump
  • Cooling Fan

ENGINE REMOVAL/INSTALLATION

  • Service Information
  • Engine Removal
  • Engine Installation

CYLINDER HEAD/VALVES

  • Service Information
  • Troubleshooting
  • Cylinder Head Removal
  • Cylinder Head Disassembly
  • Cylinder Head Assembly
  • Cylinder Head Installation
  • Valve Inspection

CLUTCH/GEARSHIFT LINKAGE

  • Service Information
  • Troubleshooting
  • Clutch Removal
  • Clutch Installation
  • Clutch Disassembly
  • Clutch Assembly
  • Clutch Inspection
  • Gearshift Linkage

ALTERNATOR/STARTER CLUTCH

  • Service Information
  • Alternator
  • Starter Clutch

CRANKCASE/PISTON/CYLINDER

  • Service Information
  • Crankcase Separation
  • Crankcase Assembly
  • Piston Removal
  • Piston Installation
  • Cylinder Inspection

CRANKSHAFT/TRANSMISSION

  • Service Information
  • Crankshaft
  • Transmission

FRONT WHEEL/SUSPENSION/STEERING

  • Service Information
  • Wheel
  • Suspension
  • Steering

REAR WHEEL/SUSPENSION

  • Service Information
  • Wheel
  • Suspension

HYDRAULIC BRAKE

  • Service Information
  • Brake Pad
  • Brake Caliper
  • Brake Fluid
  • Brake Master Cylinder
  • Brake Disc

BATTERY/CHARGING SYSTEM

  • Service Information
  • Battery
  • Charging System

IGNITION SYSTEM

  • Service Information
  • Ignition System Inspection
  • Spark Plug
  • Ignition Timing
  • Ignition Coil

ELECTRIC STARTER

  • Service Information
  • Starter Motor
  • Starter Relay Switch

LIGHTS/METERS/SWITCHES

  • Service Information
  • Lights
  • Meters
  • Switches

WIRING DIAGRAMS

TROUBLESHOOTING

  • Engine Does Not Start or Is Hard to Start
  • Engine Lacks Power
  • Poor Performance at Low and Idle Speed
  • Poor Performance at High Speed

Mechanics, technicians, and owners will find the 1998-2006 Honda CB600F Hornet service and repair manual extremely useful as it provides in-depth information on maintenance, repairs, and troubleshooting. The manual includes detailed diagrams, step-by-step instructions, and technical specifications to assist with servicing and maintaining the Honda CB600F Hornet.

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