Definitive Service Manual for Kawasaki KLF220-A1 through A15 Bayou All Terrain Vehicle 1988-2002
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Models Covered & Key Technical Specifications
Bayou 220, KLF220 / Kawasaki Motorcycle & Engine Company
Production/model years: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Engine: 215 cc, four-stroke, single-cylinder
Professional Workshop Service Manual & Technical Specifications
1988-2002 Kawasaki Bayou 220 KLF220-A1 to A15 Service Manual - All Terrain Vehicle
Keep your Kawasaki Bayou 220 in peak condition with this comprehensive Service Manual. This professional-grade resource is the definitive guide for owners and mechanics alike, covering the entire production run from 1988 through 2002. Whether you are performing routine maintenance or a complete engine overhaul, this manual provides the technical depth required to get the job done right.
The Kawasaki Bayou 220 (KLF220) is legendary for its durability as a utility ATV. This manual captures every evolution of the model, including the base configuration (A1-A7) and all subsequent updates found in the official supplements for the A8 through A15 series.
Comprehensive Model Coverage
This manual is specifically designed for the following models and years:
- Kawasaki Bayou 220 (1988)
- Kawasaki Bayou 220 (1989)
- Kawasaki Bayou 220 (1990)
- Kawasaki Bayou 220 (1991)
- Kawasaki Bayou 220 (1992)
- Kawasaki Bayou 220 (1993)
- Kawasaki Bayou 220 (1994)
- Kawasaki KLF220-A8 (1995)
- Kawasaki KLF220-A8A (1995)
- Kawasaki KLF220-A9 (1996)
- Kawasaki KLF220-A10 (1997)
- Kawasaki KLF220-A11 (1998)
- Kawasaki KLF220-A12 (1999)
- Kawasaki KLF220-A13 (2000)
- Kawasaki KLF220-A14 (2001)
- Kawasaki KLF220-A15 (2002)
Essential Model Identification and Serial Numbers
To ensure you are using the correct specifications for your specific vehicle, this manual includes detailed Model Identification guides. You can locate your Vehicle Identification Number (VIN) and Engine Serial Number as follows:
- Frame Number: Stamped on the front frame pipe behind the front bumper.
- Engine Number: Stamped on the right side of the crankcase.
Serial number ranges covered include the original KLF220A-000001 series and extend through the KLF220A-039101+ sequences found in the 2000-2002 supplements.
What is Inside this Manual?
This manual is structured with a "Quick Reference Guide" for mobile-friendly navigation and covers every major system:
- Engine and Drivetrain: Complete teardown and assembly instructions for the 215cc 4-stroke engine, including specific torque values for the cylinder head and camshaft.
- Fuel System: Detailed carburetor adjustment, cleaning, and fuel pump maintenance to solve starting or idling issues.
- Electrical Systems: Full-color coded wiring diagrams for all model variants, including US, Canada, Europe, and Australia models.
- Suspension and Brakes: Step-by-step procedures for front and rear brake shoe replacement and suspension arm lubrication.
- Final Drive: Critical maintenance for the drive shaft and differential gear case to prevent costly repairs.
- Supplements: Dedicated chapters for 1995-1997, 1998-1999, and 2000-2002 models ensure you have the exact wiring and parts data for later versions of the Bayou.
Added Value for Owners
Unlike generic repair guides, this Service Manual contains
Manual Access & Delivery Information
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