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1988-2002 Kawasaki KLF 250, Bayou 220 ATV service manual Preview image 1
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1988-2002 Kawasaki KLF 250, Bayou 220 ATV service manual

Models covered in this manual:

  • 1988 Kawasaki KLF 250
  • 1988 Kawasaki Bayou 220
  • 1989 Kawasaki KLF 250
  • 1989 Kawasaki Bayou 220
  • 1990 Kawasaki KLF 250
  • 1990 Kawasaki Bayou 220
  • 1991 Kawasaki KLF 250
  • 1991 Kawasaki Bayou 220
  • 1992 Kawasaki KLF 250
  • 1992 Kawasaki Bayou 220
  • 1993 Kawasaki KLF 250
  • 1993 Kawasaki Bayou 220
  • 1994 Kawasaki KLF 250
  • 1994 Kawasaki Bayou 220
  • 1995 Kawasaki KLF 250
  • 1995 Kawasaki Bayou 220
  • 1996 Kawasaki KLF 250
  • 1996 Kawasaki Bayou 220
  • 1997 Kawasaki KLF 250
  • 1997 Kawasaki Bayou 220
  • 1998 Kawasaki KLF 250
  • 1998 Kawasaki Bayou 220
  • 1999 Kawasaki KLF 250
  • 1999 Kawasaki Bayou 220
  • 2000 Kawasaki KLF 250
  • 2000 Kawasaki Bayou 220
  • 2001 Kawasaki KLF 250
  • 2001 Kawasaki Bayou 220
  • 2002 Kawasaki KLF 250
  • 2002 Kawasaki Bayou 220

File specifications

File size: 44.09 MB
File type: PDF
Language: English
Number of pages:225

Printable: Yes
Estimated download time: 0.9 Minutes
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Product Information

Table of Contents:

General Information
    Model Identification
    Specifications
    Technical Information
    Service Data

Fuel System
    Fuel Tank
    Fuel Lines
    Carburetor
    Fuel Pump

Engine Top End
    Cylinder Head
    Valves
    Camshaft
    Timing Chain

Engine Left Side
    Stator
    Flywheel
    Left Crankcase Cover

Engine Right Side
    Clutch
    Oil Pump
    Right Crankcase Cover

Engine Removal/Installation
    Engine Removal
    Engine Installation
    Mounting Points

Engine Bottom End/Transmission
    Crankshaft
    Transmission Gears
    Shift Mechanism
    Inspection and Reassembly

Wheels/Tires
    Wheel Removal
    Tire Inspection
    Tire Pressure

Final Drive
    Drive Shaft
    Differential
    Gear Oil
    Inspection and Repair

Brakes
    Brake Pads
    Brake Discs
    Brake Lines
    Brake Fluid

Suspension
    Front Suspension
    Rear Suspension
    Shock Absorbers
    Suspension Adjustment

Steering
    Steering Column
    Handlebars
    Steering Mechanism
    Adjustment and Lubrication

Frame
    Frame Inspection
    Welds and Repairs
    Subframe
    Mounting Points

Electrical System
    Battery
    Wiring Diagram
    Lighting System
    Electrical Components

Appendix
    Troubleshooting Guide
    Torque Specifications
    Service Data
    Special Tools

Supplement - 1995 Late ~ 1997 Models
    Model Information
    Specifications
    Technical Updates

Supplement - 1998 ~ 1999 Models
    Model Information
    Specifications
    Technical Updates

Supplement - 2000 ~ 2002 Models
    Model Information
    Specifications
    Technical Updates


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