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2003-2010 Kawasaki KLF 250, Bayou 250 ATV service manual Preview image 1
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2003-2010 Kawasaki KLF 250, Bayou 250 ATV service manual

Models covered in this manual:

  • 2003 Kawasaki KLF 250 Bayou 250
  • 2004 Kawasaki KLF 250 Bayou 250
  • 2005 Kawasaki KLF 250 Bayou 250
  • 2006 Kawasaki KLF 250 Bayou 250
  • 2007 Kawasaki KLF 250 Bayou 250
  • 2008 Kawasaki KLF 250 Bayou 250
  • 2009 Kawasaki KLF 250 Bayou 250
  • 2010 Kawasaki KLF 250 Bayou 250

Engine: 228 cc, 1 cylinder, 17 hp /13 kW air-cooled, four-stroke, single cylinder

File specifications

File size: 6.29 MB
File type: PDF
Language: English
Number of pages: 318

Printable: Yes
Estimated download time: 0.13 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information
    Model Identification
    Specifications
    Technical Information
    Service Data

Periodic Maintenance
    Maintenance Schedule
    Lubrication Points
    Inspection Procedures
    Adjustments

Fuel System
    Fuel Tank
    Fuel Lines
    Carburetor
    Fuel Pump

Engine Top End
    Cylinder Head
    Valves
    Camshaft
    Timing Chain

Engine Right Side
    Clutch
    Oil Pump
    Crankcase Cover

Recoil Starter
    Starter Mechanism
    Starter Rope
    Recoil Spring

Engine Lubrication System
    Oil Filter
    Oil Cooler
    Lubrication Circuit

Engine Removal/Installation
    Engine Removal
    Engine Installation
    Mounting Points

Crankshaft/Transmission
    Crankshaft
    Transmission Gears
    Shift Mechanism

Wheels/Tires
    Wheel Removal
    Tire Inspection
    Tire Pressure

Final Drive
    Drive Shaft
    Differential
    Gear Oil

Brakes
    Brake Pads
    Brake Discs
    Brake Lines

Suspension
    Front Suspension
    Rear Suspension
    Shock Absorbers

Steering
    Steering Column
    Handlebars
    Steering Mechanism

Frame
    Frame Inspection
    Welds and Repairs
    Subframe

Electrical System
    Battery
    Wiring Diagram
    Lighting System
    Electrical Components

Appendix
    Troubleshooting Guide
    Torque Specifications
    Service Data
    Special Tools


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