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Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 1
Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 2
Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 3
Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 4
Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 5
Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual Preview image 6

Mercury Mercruiser Number 22, IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic Marine engine service manual

Models covered in this manual:

  • D2.8L D-Tronic
  • D4.2L D-Tronic
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above
  • Inboard (MIE)
  • D2.8L D-Tronic - S/N: 0K000001 and Above
  • D4.2L D-Tronic - S/N: 0K000001 and Above

File specifications

File size: 12.39 MB
File type: PDF
Language: English
Pages: 878

Printable: Yes
Estimated download time: 0.25 Minutes
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Product Information

Table of Contents

SECTION 1: Important Information

  • A. General Information
  • B. Maintenance
  • C. Troubleshooting

SECTION 2: Removal and Installation

  • A. Engine Removal
  • B. Engine Installation

SECTION 3: Engine

  • A. Engine Mechanical
  • B. Cylinder Head
  • C. Valve Train
  • D. Timing Chain and Gears
  • E. Pistons and Connecting Rods
  • F. Crankshaft and Bearings
  • G. Lubrication System

SECTION 4: Electrical Systems

  • A. Starting System
  • B. Charging System
  • C. Ignition System
  • D. Instrumentation
  • E. Wiring Diagrams

SECTION 5: Fuel System

  • A. Fuel Delivery System
  • B. Fuel Injection Pump
  • C. Fuel Injectors
  • D. Fuel Filters
  • E. Fuel Tank and Lines

SECTION 6: Cooling System

  • A. Raw Water Cooling System
  • B. Closed Cooling System
  • C. Water Pump
  • D. Heat Exchanger
  • E. Thermostat

SECTION 7: Exhaust System

  • A. Exhaust Manifold
  • B. Turbocharger
  • C. Exhaust Elbow
  • D. Muffler

SECTION 8: Air Intake System

  • A. Air Filter
  • B. Intake Manifold
  • C. Turbocharger

SECTION 9: Power Steering

  • A. Power Steering Pump
  • B. Steering Gear
  • C. Hydraulic Lines

SECTION 10: Troubleshooting

  • A. Engine Troubleshooting
  • B. Electrical Troubleshooting
  • C. Fuel System Troubleshooting
  • D. Cooling System Troubleshooting
  • E. Exhaust System Troubleshooting

SECTION 11: Specifications

  • A. Torque Specifications
  • B. Engine Specifications
  • C. Electrical Specifications
  • D. Fuel System Specifications
  • E. Cooling System Specifications

SECTION 12: Maintenance Schedule

  • A. Routine Maintenance
  • B. Periodic Inspections

SECTION 13: Appendices

  • A. Special Tools
  • B. Service Bulletins
  • C. Conversion Tables

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