2002-2007 Mercury Mariner 40-60hp EFI FourStroke Outboard Motor Service Manual
Covers Mercury Mariner 40 hp, 50 hp, and 60 hp EFI FourStroke outboards with procedures for fuel system, ignition system, and charging system maintenance. PN 90-883065
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Sample pages from the 2002-2007 Mercury Mariner 40-60hp EFI FourStroke Outboard Motor Service Manual manual
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Models Covered & Key Technical Specifications
Mercury Mariner 40-60hp EFI (2002-2007) Covers 40 hp / 50 hp / 60 hp EFI FourStroke outboards — includes procedures for fuel system, ignition system, and charging system maintenance.
- Design Data: 60 hp maximum rating for rubber hub propellers is established at specifications Architecture.
- Nominal Specs: For optimal operation, 170.0 Amps establishes the maximum draw current Topology.
- Calibrated Data: Documented resistance of 0.20 - 0.30 Ohms signifies the stator winding Standards.
- Documented Values: The voltage regulator is activated when battery voltage is 12.6 V Standards.
- Principal Specs: Maximum engine speed reaches 6000 RPM Parameters.
- Key Specs: 135 psi establishes the minimum compression pressure.
Professional Workshop Service Manual & Technical Specifications
Mercury Mariner 40-60hp EFI Outboard Motor Service Manual: 2002-2007 Engine-Compendium
Operational-Framework: 2002-2007 Mercury Mariner EFI 4-Stroke // Application-Range: Outboard Motor / EFI Engine // Operational-Framework: All Models
| Assessment-Element | System-Path | Calibration-Spec |
|---|---|---|
| Engine Specifications | 40/50/60 HP EFI 4-Stroke | See Page 1A-1 |
| Maintenance Schedule | Recommended Intervals | See Section 1B |
| Fuel System Components | EFI System Theory | See Section 3A-3 |
| Ignition System | Capacitor Discharge | See Section 2A-2 |
| Charging System | 20 Ampere Output | See Section 2B-11 |
| Troubleshooting | EFI System Diagnostics | See Section 3B-10 |
Service procedures are grouped by engine system. This manual provides detailed repair steps, diagnostic information, and specifications for the Mercury Mariner 40-60hp EFI outboard motors.
Accurate maintenance procedures are documented for all systems to ensure proper operation and longevity.
Parts identification is covered for all major components, facilitating easy part sourcing and replacement.
Removal procedures are documented for key components like the fuel pump, ECM, and ignition coils.
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