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Complete Outboard Motor Maintenance and Service Manual - Tuning, Troubleshooting & More

Models covered in this manual:

  • Model 339 (1965-1969)
  • Model 200 (1965-1971)
  • Model 350 (1965-1969)
  • Model 40 (1970)
  • Model 402 (1972-1979)
  • Model 4.5 (1979-1985)
  • Model 25 (1986 & On)

File specifications

File size: 29.13 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.6 Minutes
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Product Information

Complete Outboard Motor Maintenance and Service Manual

Optimize the performance of your outboard motor with our comprehensive maintenance and service manual. This essential guide focuses on the key aspects of operating, maintaining, and tuning outboard motors to ensure your boating experience is smooth and enjoyable.

Key Features

  • In-depth information on safety precautions, fuel recommendations, and corrosion control to extend the life of your motor.
  • Step-by-step instructions for cleaning, waxing, and polishing your motor and boat to maintain aesthetic appeal and performance.
  • Detailed tuning sequence covering compression checks, spark plug inspections, and ignition system adjustments for optimal performance.
  • Maintenance protocols for lubrication, preseason preparations, and lower unit inspections to guarantee safe navigation on the water.
  • Troubleshooting guides for common fuel system issues, carburetor problems, and engine service, ensuring your motor is always in peak condition.

What's Inside

Table of Contents

  1. Safety & Fuel
    • Introduction
    • Cleaning, Waxing, & Polishing
    • Controlling Corrosion
    • Propellers
    • Loading
    • Horsepower
    • Flotation
    • Boating Accident Reports
  2. Tuning
    • Introduction
    • Tune-up Sequence
    • Compression Check
    • Spark Plug Inspection
    • Ignition System
    • Timing & Synchronizing
    • Battery Check
    • Carburetor Adjustment
    • Fuel Pumps
    • Cranking Motor & Solenoid
    • Internal Wiring Harness
    • Water Pump Check
    • Propeller & Lower Unit
    • Boat Testing
  3. Maintenance
    • Introduction
    • Outboard Serial Numbers
    • Lubrication & Preseason Preparation
    • Below Waterline & Submerged Engine Service
    • Propeller Service & Winter Storage
    • Inside the Boat
    • Units with Oil Injection
  4. Troubleshooting
    • Fuel Problems
    • Rough Engine Idle & Excessive Fuel Consumption
    • Carbon Removal & Inspection Procedures
  5. Appendix
    • Engine Specifications, Tune-up Adjustments, and Wiring Diagrams
    • Metric Conversion Chart

Keep your outboard motor and boat in prime condition with this user-friendly manual made for both seasoned boaters and newcomers! Get ready for your next adventure on the water with confidence and ease!

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