Mercury 2-40 HP Outboard Engines (1965-1990 & On) Repair Manual
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Sample pages from the Mercury 2-40 HP Outboard Engines (1965-1990 & On) Repair Manual manual
Purchase Information
Mercury Outboard Motor Repair Manual: 2-40 HP Models (1965-1990 & Up) - Technical Specifications
- Document Number / Seller:
- 29123 / Richard Crawford
- File Size:
- 169.62 MB
- File Type:
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 3.47 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Outboard Motor
- Brand:
- Yamaha
Yamaha Models and Parts Covered in this Outboard Motor Manual
- Model 60, 1965-1969
- Model 45, 1975-1979
- Model 4.5, 1979-1985
- Model 4.0, 1986 - Mid '87
- Model 4.0, Mid 1987 & on
- Model 35, 1984-1989
- Model 7.5 & 9.8, 1979-1985
- Model 3.5 & 3.6, 1980-1985
- Model 18 & 25, 1980-1983
- Model 18XD & 25XD, 1984-1985
- Model 20, 1979-1980 & 1986 & on
- Model 25, 1986 & on
- Model 6.0, 8.0, 9.9, 15, & 210cc, 1986 & on
- Model 5.0, 1988 & on
- Model 3.0, 1990 & on
Complete Manual Information
Mercury Outboard Engine Service Manual: 2-40 HP (1965-1990 & Up)
Your Definitive Workshop Guide for Mercury Low-to-Mid Horsepower Engines
Maximize the performance, reliability, and lifespan of your classic or modern Mercury outboard engine with this expert-level service and repair manual. Specifically compiled to cover all major maintenance and repair procedures for the popular 2 HP through 40 HP models produced from 1965 through 1990 and beyond.
Why Every Mercury Owner Needs This Manual
This comprehensive guide transforms complex service tasks into straightforward, step-by-step procedures. Stop guessing and start fixing! Whether you're performing routine seasonal maintenance or tackling a major engine overhaul, this manual provides the critical, detailed instructions used by professional mechanics. Save time and avoid costly shop fees by becoming your own expert technician.
Extensive Models & Years Covered
This single volume details maintenance and repair for a vast range of Mercury outboards, including all two-cylinder, two-stroke models between 2 HP and 40 HP, covering the following key series and production years:
- Classic Mid-Range: Model 39, 40, 60, 75, 110, 200, 350 (1965-1977)
- 400 Series: Model 400, 402, 45 (1970-1979)
- Small Horsepower: Model 2.2, 3.0, 3.5, 3.6, 4.0, 4.5, 5.0 (1979-1990 & On)
- Mid-Horsepower: Model 7.5, 9.8, 15, 18, 20, 25, 35 (1979-1989)
- Specialized Models: Model 18XD, 25XD, 90cc, 210cc
Key Service Topics Included:
- Tuning & Troubleshooting: Comprehensive tune-up sequences, compression checks, spark plug inspection, and quick solutions for common engine issues.
- Ignition System: Detailed instructions for checking timing, synchronizing, and troubleshooting ignition components across various systems.
- Fuel System: In-depth coverage of carburetor adjustment, fuel pump service, and fuel quality assessment.
- Lower Unit & Drive: Procedures for water pump inspection, propeller service, and lower unit maintenance to ensure reliable thrust.
- Maintenance: Essential year-round maintenance schedules, lubrication charts, and procedures for controlling corrosion.
- Engine Specifics: Instructions organized by model to ensure you have the precise information for your engine’s unique serial number and configuration.
Invest in the knowledge to keep your Mercury running perfectly for decades to come!
Download Instructions for Yamaha Outboard Motor Manual
Frequently Asked Questions - Yamaha Outboard Motor Manual
What does this Yamaha manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Mercury 2-40 HP Outboard Engines (1965-1990 & On) Repair Manual. It includes information for the following models: - Model 60, 1965-1969 - Model 45, 1975-1979 - Model 4.5, 1979-1985 - Model 4.0, 1986 - Mid '87 - Model 4.0, Mid 1987 & on - Model 35, 1984-1989 - Model 7.5 & 9.8, 1979-1985 - Model 3.5 & 3.6, 1980-1985 - Model 18 & 25, 1980-1983 - Model 18XD & 25XD, 1984-1985 - Model 20, 1979-1980 & 1986 & on - Model 25, 1986 & on - Model 6.0, 8.0, 9.9, 15, & 210cc, 1986 & on - Model 5.0, 1988 & on - Model 3.0, 1990 & on.
Is this manual suitable for beginners?
Yes, this Yamaha manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard Motor maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (169.62 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Yamaha Outboard Motor manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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