1965-1989 Mercury Outboard Motor 2-Stroke 45-115 HP Service Manual
Complete service procedures for original Mercury design 3- and 4-cylinder powerheads. Documents fuel, ignition, and powerhead systems for models 45hp through 115hp.
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Sample pages from the 1965-1989 Mercury Outboard Motor 2-Stroke 45-115 HP Service Manual manual
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Models Covered & Key Technical Specifications
| Mercury Outboard Motor 45-115 HP (1965-1989) Service Manual Service procedures for original Mercury design 3- and 4-cylinder powerheads. | Specification | Value | Context |
|---|---|---|---|
| Reference | 555 pages | of detailed service and repair information. | |
| Integral | 12 Sections | covering various aspects of outboard motor maintenance and repair. | |
| General | 4-Cylinder Models | are covered with specific procedures and diagrams. | |
| Certified | 3-Cylinder Models | have dedicated sections for their unique components and systems. | |
| Factory | 2-Stroke Cycle | principles are explained for optimal understanding and performance. | |
| Established | Troubleshooting Guides | are provided for common issues like fuel system problems and ignition system faults. |
Professional Workshop Service Manual & Technical Specifications
Mercury Outboard Motor 45-115 HP (1965-1989) Service Manual
Coverage-Scope: All 1965-1989 Mercury Outboard Motors, 2-Stroke, 45-115 HP // System-Coverage: Fuel, Ignition, Powerhead, Carburetor, Oil Injection, and Troubleshooting Logic // Model-Portfolio: 45hp, 50hp, 60hp, 65hp, 70hp, 75hp, 80hp, 85hp, 90hp, 100hp, 115hp Outboard Motors
Introduction
This manual provides comprehensive service, repair, and diagnostic procedures for Mercury outboard motors from 1965 to 1989. It covers a wide range of horsepower and cylinder configurations, focusing on 2-stroke cycle engines.
Powerhead Service
Detailed instructions for both original design and redesigned Mercury 3- and 4-cylinder powerheads are included. This covers powerhead components, disassembly, cleaning, inspection, and assembly, ensuring proper engine performance and longevity.
Fuel System and Carburetor Service
The manual thoroughly explains the fuel system, including the fuel tank, fuel pump, filters, and carburetors. It details troubleshooting for fuel problems, carburetor adjustments, and provides exploded views for identification and service.
Ignition System Service
Covers Type I Kiekhaefer Distributor magneto systems with points, Thunderbolt ignition, and other ignition types. Includes detailed procedures for spark plug evaluation, polarity checks, and magneto servicing.
Oil Injection System
Explains both the "Auto Blend" and
FAQ
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